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Duocel® Copper Foam

1 of 5 products in this brand
Duocel® Copper Foam is a rigid, three-dimensional network of interconnected copper ligaments that form cells with open pores. Duocel® Copper Foam contains completely solid ligaments (as opposed to sintered or hollow ligaments) which makes it stronger and more thermally conductive. Its properties are fully customizable, which allows its performance characteristics to be optimized for a broad range of applications. It is commonly used in applications that benefit from very high thermal conductivity and surface area, and from the nature-mimicking morphology of the rigid cellular structure.

Foam Type: Open Cell Foam

Chemical Family: Copper-based Compounds

End Uses: Satellite, Spacecraft

Physical Form: Foam

    Knowde Enhanced TDS

    Identification & Functionality

    Chemical Family
    Product Type

    Features & Benefits

    What are its advantages?
    • High thermal conductivity
    • High surface area per unit volume
    • Creates turbulence in flowing fluids which minimizes boundary layers and promotes mixing to enhance thermal performance
    • Custom conformal shapes/geometries to optimize size and weight

    Applications & Uses

    Product End Uses
    How is it used?

    Duocel® Copper Foam, also known as foamed copper, is primarily used in applications with high thermal performance requirements, such as heat exchangers, that exceed the capabilities of Duocel® Aluminum Foam.

    Properties

    Physical Form
    Physico-Chemical Properties
    ValueUnitsTest Method / Conditions
    Compression Strength0.903MPa
    Tensile Strength6.9MPa
    Shear Strength1.31MPa
    Modulus of Elasticity (Compression)736.0MPa
    Modulus of Elasticity (Tension)101.84MPa
    Shear Modulus282.0MPa
    Vickers Pyramid Number0.385Vg-C
    Specific Heat0.092BTU/ft ·hr·°F
    Bulk Thermal Conductivity5.84BTU/ft ·hr·°F
    Coefficient of Thermal Expansion (0-100°C)1.7 x 10⁻⁵m/m°C
    Bulk Resistivity6.5 x 10⁻⁵ohm- cm
    Melting Point1080.0°C
    Relative Density8 - 12%
    Compression Factor (Up to Approximately 50% Relative Density)Uncompressed, 2X, 3X, 4X, 5X

    Packaging & Availability

    What are the size limitations?

    Duocel® Copper Foam is typically made in starting panel sizes of approximately 3in x 3in x 0.5-1in (76mm x 76mm x 13-25mm). Larger parts can be made by combining multiple pieces or by creating a custom starting size.

    PPI

    Standard Minimum Dimension

    5 0.35in (8.9mm)
    10 0.25in (6.4mm)
    20 0.20in (5.1mm)
    40 0.15in (3.8mm)