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ROHACELL® A is a closed-cell rigid foam crafted from polymethacrylimide (PMI) chemistry. Notably, it is entirely devoid of CFCs, aligning with environmental considerations. Engineered with precision, ROHACELL® A foam is tailored to meet the rigorous standards of the aerospace industry. It offers versatility in aerospace applications, supporting both prepreg processing and vacuum infusion across various pressure and temperature ranges.

Core Type: Polymethacrylimide (PMI) Foam

Functions: Core Material

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Composite Materials Functions

Features & Benefits

Materials Features
Weight Savings

When building composite sandwich components, lightweight ROHACELL® A has a closed cell structure that ensures the resin stays exactly where you want it – in the interface. This eliminates excess and unnecessary resin that adds undesirable weight to the finished part.

Thermoforming and Shaping

ROHACELL® A can be easily thermoformed or CNC machined to meet customer requirements. High precision, pre-shaped and ready-to-use foam cores in complex or simple geometries can also be supplied by the ROHACELL® Shapes Department.

Applications & Uses

Composites End Use
Structural Foam for Aircraft Application

ROHACELL® A is closed-cell rigid foam based on polymethacrylimide (PMI) chemistry that is completely free of CFC’s and engineered to meet the demanding requirements of the aerospace industry.

Stringent quality control supported by extensive testing documentation of ROHACELL® A has led to specification by major aircraft manufacturers for more than 40 years, including MIL, CMS and others.

Processing and Production

ROHACELL® A foam is suitable for both prepreg processing and vacuum infusion at temperatures up to 130 °C (266 °F) and pressures up to 0.3 MPa (45 psi).

Curing method options include autoclave, vacuum bagged, RTM, VARTM and press.

Using a ROHACELL® core makes it possible to produce sandwich components in a single step (co-curing), resulting in reduced overall production time.

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Density32 - 75kg/m³ISO 845
Compressive Strength0.4 - 1.5MPaISO 844
Tensile Strength1 - 2.8MPaISO 527-2
Tensile Modulus36 - 92MPaISO 527-2
Elongation (at Break)3.0%ISO 527-2
Shear Strength0.4 - 1.3MPaDIN 53294
Shear Modulus13 - 29MPaDIN 53294
Coefficient of Thermal Expansion3.52 - 3.701/K × 10⁻⁵
Standard Sheet Thickness (2500 X 1250 mm)*1 - 138mm
Dielectric Properties
ValueUnitsTest Method / Conditions
Ɛ’ (f = 2.5 Ghz)1.05 - 1.08
tan δ (f = 2.5 Ghz)0.0003
Ɛ’ (f = 5 Ghz)1.06 - 1.1
tan δ (f = 5 Ghz)0.0006 - 0.0011
Ɛ’ (f = 10 Ghz)1.05 - 1.12
tan δ (f = 10 Ghz)0.0017 - 0.0046
Ɛ’ (f = 26.5 Ghz)1.05 - 1.08
tan δ (f = 26.5 Ghz)0.0034 - 0.0044
Note

* Thickness tolerance +/- 0.2 mm, other tolerances available on request. 1-4 mm thick sheets supplied in ¼ or ½ sheet size.