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Key Resin Key #540 Industrial Coating

Key #540 Industrial Coating is a 100% solid epoxy coating for use as an industrial coating and chemical resistant liner for interiors of wastewater treatment tanks, structures, lift stations, pipes, manholes and secondary containment of dilute, acids and alkalis. KEY #540 protects concrete and steel from chemicals and wastewater in immersion, splash and spillage conditions. KEY #540 is specifically designed for lining manholes, large diameter sewer pipe, lift stations and other structure. When applied over prepared concrete, KEY #540 produces a seamless, monolithic liner.
Technical Data Sheet
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Knowde Enhanced TDS

Features & Benefits

Key Advantages
  • Meets USGBC LEED criteria for low VOC
  • No offensive odors
  • Chemical and stain resistant
  • Easy application
  • Bonds well to cool, damp substrates
  • Suitable for immersion and wet process flooringapplications

Applications & Uses

Key Limitations
  • Do not apply in temperatures less than 40ºF or greaterthan 85ºF
  • Store in dry conditions at 55ºF - 75ºF
  • Slabs on grade require heavy duty vapor barrier directlyunder slab
  • Must have a properly prepared substrate
  • Substrate temperature must be 5ºF above the dew point
  • Confirm product performance in specific chemicalenvironment prior to use
Application

Surface Preparation

Surface Preparation is the most critical portion to any successful resinous flooring system application. All substrates must be properly prepared as outlined in Key Resin Technical Bulletin #1. Work must be performed by trained or experienced contractors or maintenance personnel.

Surface profile shall be CSP-3 to CSP-5 for coating concrete; produce a profile equal to 60 grit sandpaper or coarser. Moisture vapor transmission readings should be 3 lbs. or less per 1000 ft2 per 24 hours per ASTM F1869 or less than 80% RH as taken per ASTM F2170. All surface irregularities, cracks, control joints and expansion joints must be properly addressed prior to application. Concrete outgassing must be avoided and substrate primed (twice if necessary) with a recommended primer such as KEY #502, KEY #532, or KEY EPOCOAT.

Mixing Instructions

  1. Priming is usually not required. If needed, use KEY #502, KEY #532, or KEY EPOCOAT for concrete outgassing. Consult with Key Resin Technical Service for recommendations.
  2. Mix components A & B separately until consistent. Combine Part A & Part B in equal volumes and mix thoroughly using a Jiffy-type mixer until uniform. Scrape all sides and bottom of container during mixing.
  3. Apply by brush, roller, or spray. Material should be tack free within 6 hours @ 75ºF. Multiple coats can be applied between 10-24 hours. If spraying, use a 45:1 Airless Spray with a reverse-a-clean tip with an opening of .020-.025 inch. Beware of gel time when using spray equipment.

Clean Up

Clean skin with soap and water. Tools and equipment should be cleaned with warm soapy water, xylene or lacquer thinner.

Maintenance

Finished systems used in conjunction with KEY #540 should be accompanied with proper maintenance guidelines.

Properties

Physical Properties
ValueUnitsTest Method / Conditions
Adhesion to Concrete (Concrete Failure, varies by Concrete Strength)300 - 400psiASTM D7240
Compressive Strength10,000 - 12,000psiASTM D695
Hardness78.0Shore DASTM D2240
Tensile Strength7000.0psiASTM D638
Typical Properties
ValueUnitsTest Method / Conditions
Cure Time Working Life55 - 65 minutes--
Cure Time Tack Free (77ºF)6 hours--
Cure Time Tack Free (90ºF)2.5 - 3 hours--
Cure Time Recoat (75ºF)6 - 24 hours--
Cure Time Return to Service (77°F)36 hours--
Mixing Ratio (by Volume, Part A : Part B)1 : 1--
Solids Content100.0%-
Volatile Organic Content (VOC)0.0g/lEPA Method 24, Compliant to low VOC Rule 1113 in all 50 states
Weight (Mixed)9.5 - 10lbs/gal-
Viscosity8,000 - 9,000cps-
Coverage (16-32 mils DFT)50 - 100ft²/gallon-
Chemical Resistance

KEY #540 is chemical resistant to dilute acids and alkalis.

Volatile Organic Content (VOC)

Compliant to low VOC Rule 1113 in all 50 states.

Packaging & Availability

Availability

Key Resin materials are available throughout the United States, Canada, and a number of other countries.

Color Selection

KEY #540 is available in Gray or as approved.