company tower banner
Mascoat Company Logo

Mascoat® 400DFP

1 of 8 products in this brand
Mascoat® 400DFP is a hi-temp dry fall silicone copolymer primer designed for heated substrates up to 400°F. The one-part coating’s dry fall properties allow it to dry to a powder within 10 - 20 feet from point of application, allowing it to safely be used in areas where overspray damage to nearby cars and equipment would be a concern. It offers maximum adhesion and corrosion protection even in limited surface preparation areas and does not require a heat cure. Engineered specifically for heavy industrial equipment, M-400DFP may be used on any service area ranging from ambient to 400°F for premium corrosion protection.

Product Type: 1K (1 component) Coating, Primer

Compatible Substrates & Surfaces: Metal, Steel

Features: Chemical Resistant, Corrosion Resistant, Good Adhesion, Good Substrate Wetting, High Flexibility, Low VOC, Water Resistant

Application Method: Brush, Roller, Spray

Chemical Family: Silicones

Similar Products

  • TypeDocument Name
View All Documents

Knowde Enhanced TDS

Identification & Functionality

Chemical Family
Finish
Flat

Features & Benefits

Features
  • Excellent corrosion protection
  • Good chemical resistance
  • Excellent flexibility
  • Unlimited recoat window
  • Excellent edge protection
  • Single coat capability
  • Outstanding wetting & adhesion properties
  • VOC Compliant

Applications & Uses

Application Method
Compatible Substrates & Surfaces
Limitations

Applications should not exceed 400˚F.

Substrates & Surface Protection

All surfaces should be clean, dry and free of all foreign contaminants. An SSPC-SP1 Solvent Cleaning is recommended before blasting or another cleaning method.

  • Carbon Steel
    • Best - An SSPC-SP6 Commercial Blast will provide good results in most situations.
    • Good - A SSPC-SP3 Power Tool Cleaning, SSPC-SP2 Hand Tool Cleaning, or water jetting per SSPC-SP 12 to WJ-4 will provide good results.
  • Galvanized Steel - Recommendation will vary depending on substrate and exposure condition.
Application Equipment

Convenional

  • Sprayer - DeVilbiss MBC-510
  • Fluid Tip - E
  • Air Cap - 704
  • Atomizing Pressure - 60psi
  • Pot Pressure - 20psi
  • Hose - 1/2”

Airless

  • Sprayer - Graco 205-591
  • Pump - 30:1/45:1/60:1
  • Tip Range - 3.011 - 4.013
  • Pump Pressure - 1775 - 1825 psi
  • Hose - 3/8” ID
  • Brush or Roller - Touch-up Only
Application Conditions
  Material Surface Ambient
Minimum 50˚F 40˚F 45˚F
Maximum 90˚F 120˚F N/A

Dry-Fall Application Instructions - To ensure dryfall effect, do not apply in temperatures below 45˚F, on surfaces below 40˚F, or humidity above 85% RH. When humidity is above 50%, take caution to observe the dry-fall range as it may extend slightly past the 20’ mark, up to 50’ depending on other weather variables. Make sure the equipment being used will give accurate psi readings so the pressure from the pump can be maintained at 1800 psi allowing a maximum ±25 psi for surges. Do not apply in temperatures that are 5˚F or less from the dew point.

Mixing & Reducing
  • Mixing - Mascoat 400DFP needs to be thoroughly mixed using mechanical agitation. It is ready to spray after proper mixing and reduction.
  • Reducing - Reduction is required to achieve the dry-fall effect. Reduce by 15% - 20% with Mascoat Reducer 1-400 in ambient temperatures above 70˚F or Mascoat Reducer 2-400 in ambient temperatures below 70˚F. If “fingering” occurs during the spray application, increase the amount of thinner. This will decrease the viscosity of the coating. Do not increase pump pressure.
Dry & Cure Times

The following minimum times are based on recommended thickness guidelines and adequate air ventilation. Higher thickness and reduced air circulation increase drying times.

To Touch 10 minutes
Tack Free 30-60 minutes
To Topcoat 2-3 hours
To Handle 2-3 hours
Put in Service 12 hours

Mascoat 400DFP has an infinite recoat window, but surface must be free of oil, grease, and debris. An SSPC-SP1 Solvent Cleaning is recommended prior to recoat if a significant period of time has passed since previous coat.

Clean Up

Cleanup with Reducer 1-400 or Reducer 2-400.

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Reducer (Mascoat Reducer 1-400)max. 70°F
Reducer (Mascoat Reducer 2-400)min. 70°F
Volume Solids Content (Mixed)43.0%
Wet Film Thickness127 - 178µ/Coat
Dry Film Thickness51 - 76µ/Coat
Theoretical Dry Coat Coverage (5 mils)345.0ft²/gal
VOC Content (Unthinned)3.7g/l
VOC Content (Mascoat Reducer 1-400)0.0g/l
VOC Content (Mascoat Reducer 2-400)0.0g/l

Safety & Health

Safety

For minimum protection, Mascoat recommends an N95 particulate respirator mask. For additional protection, a half mask respirator with organic vapor cartridge can be utilized. Eye protection recommended due to spray application method.

Packaging & Availability

Packaging
  • Packaging - 1 gallon and 5 gallon pails.
  • Weight - 1 gallon pail weighs 14lbs and 5 gallon pail weighs 17lbs.

Storage & Handling

Storage Condition

Mascoat® 400DFP should be stored at temperature 20˚F - 110˚F.