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MD Graphene Neo ABS Pellets

MD Graphene Neo ABS Pellets are made up of Graphene Nanofiber reinforced Acrylonitrile-Butadiene-Styrene which creates a nanostructure or skeleton that increases the density of the material. It is the best and first choice material suitable for medical devices and medical components that require high quality. The graphene nanofiber allows the processability to produce elements of the highest quality and complex structural geometries.

Polymer Name: Acrylonitrile Butadiene Styrene (ABS)

Fillers Included: Graphene Nanofiber

Processing Methods: Extrusion, Injection Molding

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    MD Graphene Neo ABS Pellets - Graphene Nanofibers

    Features & Benefits

    Labeling Claims

    Applications & Uses

    Plastics & Elastomers Processing Methods
    Applications

    In addition to its regulatory compliance for selected applications, this product emphasizes good impact resistance, surface quality, and increased density. All these characteristics are important in our material to facilitate processability to produce complex geometries, as: 

    • Medical device housing, respiratory devices: elements or spare parts.
    • Digital Anatomy: to create real human anatomy models for surgical preparation and testing of procedures with students.
    • For dispensers, pillboxes, and medicine containers. Protective cases.
    • Protective packaging and custom packaging systems can provide patient flexibility by incorporating multiple medical devices or medications into one the only package.

    The use of a given application must be previously tested by the user, to determine its suitability.

    Recommendations for Use
    • Processing temperature range: 235-250 °C. The processing temperature is directly related to the printing speed. The faster the processing speed is, the higher the temperature of the print fuser should be.
    • Recommended bed temperature: 90-100 °C. If the adherence to the building platform is weak, the use of products to improve the adhesion between the part and the machine is recommended.
    • Layer fan speed: 0%
    • Heated chamber temperature: not necessary (if available, use it at more than 30 °C). The use of totally closed printers is recommended to prevent internal stresses produced by the cooling of the parts from causing undesired breakage or deformation.
    • Drying conditions: 80 °C for at least 4 hours. Drying of the material is recommended if signs of moisture are detected in the print. Place the filament in the sealed bag with the built-in desiccant after each use.
    • Printing speed: 30-60 mm/s. This parameter will depend on the final quality that is expected to be achieved as well as the stability of the printing machine itself.
    • Nozzle size: 0.4-0.6 mm. To prevent excessive wear on extrusion components, special hardened or stainless steel nozzles should be used.
    • Due to the reinforcement found in the material itself, this can lead to clogs in the nozzles. To eliminate this problem, filament retraction should be used cautiously, even eliminating it.

    Properties

    Color
    Physical Form
    Mechanical Properties
    ValueUnitsTest Method / Conditions
    Adhesion Between Layers 3D Max F242.0N
    Charpy Impact Strength (at 23°C)16.1kJ/m²ISO 179-1Eu
    Elongation (at Break)10.23%ISO 527
    Elongation (at Yield)2.0%ISO 527
    Flexural Modulus2686.65MpaISO 527
    Tensile Modulus1003.14MpaISO 527
    Tensile Strength41.04MPaISO 527
    Typical Properties
    ValueUnitsTest Method / Conditions
    Layer Fan Speed0.0%
    Nozzle Size0.4 - 0.6mm
    Printing Speed30 - 60mm/s
    Processing Temperature Range235 - 250°C
    Recommended Bed Temperature90 - 100°C
    Other Properties
    ValueUnitsTest Method / Conditions
    Bed Temperature90 - 110°C
    Injection Molding-Melt Temperature235 - 250°C
    Softening Temperature99.0°CVicat
    Velocity30 - 60mm/s
    Material Specifications
    ValueUnitsTest Method / Conditions
    Hardness81.3Shore D
    Specific Gravity1.12g/cc
    Material Properties

    The main properties of this product are:

    • Surface quality and structural stability.
    • High resistance to chemical agents.
    • Highly hydrophobic material that inhibits the growth of bacteria, viruses, algae, or fungi. 
    • Improves the quality of the polymer without affecting its mechanical properties such as tensile strength. 
    • The nanofiber blocks the contraction, deformation, and lifting of the layer, so it gives a structure and density that facilitates the processability to produce complex geometries. 

    Regulatory & Compliance

    Certifications & Compliance
    Biocompatibility
    • The original polymer meets the requirements of the FDA-modified ISO 10993, Part 1 “Biological Evaluation of Medical Devices” tests with human tissue contact time of 30 days or less and has been tested according to certain tests under ISO 10993-1.
    • Tests performed on the polymer: Physicochemical Test for Plastics, Metals Analysis by ICP, Citotoxicity - MEM Elution (ISO 10993-5), Sensitization - Kligman Maximization (ISO 10993-10), Irritation - Intracutaneous Injection (ISO 10993-10), Material-Mediated Rabbit Pyrogen Test (ISO 10993-11), Hemolysis - Rabbit Blood (ISO 10993-4), Genotoxicity - Ames Reverse Mutation (ISO 10993-3) and Intramuscular Implantation (ISO 10993-6).

    Technical Details & Test Data

    Antimicrobial Effect
    • The antimicrobial effect of graphene-based materials has been widely demonstrated in various investigations. The graphene oxide and the graphene nanofiber are safe and has a high purity, in terms of contaminants such as sulfates or metals (such as iron or manganese), all of which have concentrations below <0,1%.
    • The main mechanism of this effect is based to generate reactive oxygen species (ROS) agents such as H2O2, OH-, and O2 capable of destroying the respiratory system of microorganism and specifically attacks the lipid membrane of the coronavirus.
    Test Performed on 3D Printed Specimen
    Upper and lower layer 3+3
    Intermediate layer 3
    Filling 100%
    Tensile Tester Specimen UNE EN ISO 527 1BA
    Flexural Test Specimen UNE EN ISO 168 (mm) 80x10x4
    Scanning Electron Microscope (SEM)

    Graphene Nanofiber (GNF)

    MD Graphene Neo ABS Pellets - Scanning Electron Microscope (Sem)

    Graphene Oxide (GO)

    MD Graphene Neo ABS Pellets - Scanning Electron Microscope (Sem) - 1

    Silver (Ag) + Graphene Oxide

    MD Graphene Neo ABS Pellets - Scanning Electron Microscope (Sem) - 2