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MG Chemicals 4226 – Clear Insulating Varnish

4226 is a highly insulating coating with excellent arc and corona resistance. This clear, low viscosity, one part varnish coating is easy to use and adheres well to many substrates. The 4226 insulates transformers, coils, motor windings, and various electric generator parts against arc and corona. As well, it protects these parts from corrosion and moisture.

Product Type: 1K (1 component) Coating, Coil Coating, Insulating Coating, Varnishes

Features: Corrosion Resistant, Durable, Ease of Handling, Excellent Dielectric Properties, Excellent Moisture Resistance, Excellent Salt Spray Resistance, Excellent Substrate Adhesion, Flexible, Good Toughness, High Gloss, Low Viscosity

Application Method: Brush, Dip Coating, Spray

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Features & Benefits

Key Attributes
  • Meets UL EIS Standards
  • Excellent finish - tough, flexible, glossy, and durable transparent coat
  • Good adhesion
  • Excellent moisture resistance
Brush
4226 can be applied by brush for rework or touch-ups. Thinning is not required for most brush applications. Desired coating thickness can be achieved in a single application. Applied coating can be cured immediately.

Applications & Uses

Application Method
Dip Coat

Due to the dual curing nature of this coating, it is important to control exposure to light and moisture to prevent premature curing.

  1. Hang the PCB on a dipping arm.
  2. Slowly lower the PCB into a tank and leave immersed in the coating for 2 min to allow penetration.
  3. Slowly withdraw the PCB from the tank at a rate of approximately 6" per minute.
  4. Applied coating can be cured immediately.
Manual Spray Guns

Use a standard fluid nozzle gun with a minimum tip diameter of 0.8–1.0 mm. The settings listed below are recommendations; however, performance will vary with different brands::

Inlet Air flow Air cap
20–40 psi 10–15 SCFM 8–10 psi
  1. Dilute 1-part coating to 1-part thinner (MG #4352 Thinner 2). Adjust ratio if required.
  2. Stir the coating gently, but thoroughly.
  3. Spray a test pattern to ensure good flow quality.
  4. Tilt the board at 45° and spray a thin even coat from a distance of 20–25 cm (8–10 in). Use spray-andrelease strokes with an even motion to avoid paint buildup in one spot. Start and end each stroke off the surface.
  5. Wait 5 min between coats to avoid trapping solvent.
  6. Rotate the board 90° and spray again to ensure good coverage.
  7. Apply additional coats until desired thickness is achieved (go to step 3).
  8. Let dry for 15 min at room temperature before applying heat cure. 
Recommended Preparation
Clean the substrate with Isopropyl Alcohol, MG #824, so the surface is free of oils, dust, and other residues.
Recommended Thinner
When thinning is required, use MG #4354 Thinner 4.

Properties

Physical Form
Typical Properties
ValueUnitsTest Method / Conditions
Recommended Film Thickness25-38μm
Theoretical Coverage at 25 mm43 000cm2/L
Minimum Recoat Time4
Dry Time to Handle20minute
Cured Properties
ValueUnitsTest Method / Conditions
Service Temperature Range-40 to 180°C
Dielectric Strength (wet)0V/mil
Dielectric Strength (dry)100V/mil
Insulation Class (B)130
Insulation Class (F)150
Insulation Class (H)180
Uncured Properties
ValueUnitsTest Method / Conditions
Calculated VOC604g/L
Density0.93g/mL
Percent Solids35%
Viscosity (at 25˚C)77cP
Cure Instructions

The product will not cure at room temperature. After letting sit for 15 minutes, cure the coating in an oven at one of these time/temperature options:

Temperature 80 °C 100 °C
Time 1 hours 30 minutes

 

Regulatory & Compliance

Technical Details & Test Data

Clean-up
Clean spray system and equipment with MEK or acetone, MG # 434.

Packaging & Availability

Packaging Type
Available Packaging
Cat. No. Packaging Net Volume Net Weight
4226-55ML Bottle 55 mL 50.9 g
4226-1L Bottle 945 mL 875 kg

Storage & Handling

Shelf Life
5 Years
Storage and Handling
Store between -5 and 25 ˚C in a in a dry area, away from sunlight (see SDS).