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Sultron® LSG PSU

1 of 18 products in this brand
Sultron® LSG PSU offers a variety of features that make it a suitable material for medical devices and assemblies. It exhibits excellent sterilization resistance, X-ray sterilizability, life science grade, excellent transparency properties, gamma sterilizability, good mechanical properties, steam sterilizability, heat sterilizability, plasma gas sterilizability, excellent thermal properties, good electrical properties, ethylene oxide sterilizability, biocompatibility, and hydrolysis resistance. It is a product available in yellow and translucent colors and can be found in the physical forms of plates and rods.

Polymer Name: Polysulfone (PSU)

Physical Form: Plates, Rods

Features: Biocompatible, Ethylene Oxide Sterilizable, Excellent Sterilization Resistance, Excellent Thermal Properties, Excellent Transparency Properties, Gamma Sterilizable, Good Electrical Properties, Good Mechanical Properties, Heat Sterilizable, Hydrolysis Resistant, Life Science Grade, Plasma Gas Sterilizable, Steam Sterilizable, X-Ray Sterilizable

Density: 1240.0 - 1240.0 kg/m³

Tensile Modulus: 2850.0 - 2850.0 MPa

Color: Translucent, Yellow

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Chemical Family
Polymer Name
Technologies

Features & Benefits

Product Highlights
  • Stock shapes made from unfilled Udel® PSU resin, exhibiting great mechanical, thermal, and electrical properties.
  • Pre-assessed for biocompatibility on both resin and shape for up to 24 hours contact with body tissue according to USP VI and ISO 10993, as well as wetted contact in bioprocessing.
    • Excellent sterilization resistance via steam, dry heat, Ethylene Oxide, plasma, and gamma or x-ray irradiation
    • Good hydrolysis resistance
    • Great mechanical, thermal, & electrical properties
    • Great visual transparency

Applications & Uses

Plastics & Elastomers End Uses
Plastics & Elastomers Processing Methods
Recommended Applications
  • Those in which the duration of contact with human body tissue is limited up to 24 hours*, as well as wetted contact in bioprocessing.
  • Because of the above properties, as well as the material’s visual transparency, Sultron® LSG PSU components are great candidates for applications in the medical and bioprocessing fields such as applicators, manifolds, steam cleaning equipment inserts, and valves.

Properties

Flame Rating
Physical Form
Odor
Odorless
Insoluble in
Water
Mechanical Properties
ValueUnitsTest Method / Conditions
Tensile Strength ⁶88.0MPaISO 527-1/-2 ⁷
Tensile Strain (elongation, at yield) ⁶5.0%ISO 527-1/-2 ⁷
Tensile Strain (elongation, at break) ⁶10.0%ISO 527-1/-2 ⁷
Tensile Modulus of Elasticity ⁶2850.0MPaISO 527-1/-2 ⁹
Shear Strength ⁶62.0psi
Compressive Stress (at 1% nominal strain) ⁶25.0MPaISO 604 ¹⁰
Compressive Stress (at 2% nominal strain) ⁶49.0MPaISO 604 ¹⁰
Compressive Stress (at 5% nominal strain) ⁶101.0MPaISO 604 ¹⁰
Compressive Strength ⁶13000.0psiASTM D695 ¹¹
Charpy Impact Strength - Unnotched ⁶no breakkJ/m²ISO 179-1/1eU
Charpy Impact Strength - Notched ⁶3.5kJ/m²ISO 179-1/1eA
Izod Impact Notched ⁶1.3ft.lb./inASTM D256
Flexural Strength ⁶120.0psiASTM D790 ¹³
Flexural Modulus of Elasticity ⁶400.0ksiASTM D790
Rockwell M Hardness ⁶ ¹⁴89.0ISO 2039-2
Rockwell R Hardness ⁶ ¹⁴128.0ASTM 2240
Typical Properties
ValueUnitsTest Method / Conditions
Thermal Decompositionmin. 400°C
Self Ignition Temperature500.0°CASTM D 1929
Density1.24g/cm³ISO 1183-1
Specific Gravity1.24ASTM D792
Water Absorption (after 24h immersion in water of 23 °C)0.3%ASTM D570 ¹⁷
Water Absorption (at saturation in water of 23 °C)0.8%
Wear Rate6400.0μm/kmISO 7148-2 ¹⁸
Dynamic Coefficient of Friction (-)0.5 - 0.6ISO 7148-2 ¹⁸
Thermal Properties
ValueUnitsTest Method / Conditions
Glass Transition Temperature (DMA - Tan δ) ¹ ²190.0°C
Thermal Conductivity (at 23°C) ¹0.26W/(K.m)
Coefficient of Linear Thermal Expansion (at -40 to 150 °C) ¹31.0μin./in./°FASTM E-831 (TMA)
Coefficient of Linear Thermal Expansion (at 23 to 60°C) ¹55.0μm/(m.K)
Coefficient of Linear Thermal Expansion (at 23 to 100°C) ¹55.0μm/(m.K)
Coefficient of Linear Thermal Expansion (above 150°C) ¹70.0μm/(m.K)
Heat Deflection Temperature (method A, 1.8 MPa) ¹170.0°CISO 75-1/-2
Continuous Allowable Service Temperature in Air (for 20 hrs) ¹ ³150.0°C
Service Temperature ¹ ⁴-50.0°C
Flammability UL 94 (3 mm) ¹ ⁵HB
Flammability Oxygen Index ¹30.0%ISO 4589-1/-2
Electrical Properties
ValueUnitsTest Method / Conditions
Electric Strength30.0kV/mmIEC 60243-1 ¹⁵
Volume Resistivity1 x 10¹³Ohm.cmIEC 62631-3-1
Surface Resistivity1 x 10¹²Ohm/sq.ANSI/ESD STM 11.11
Dielectric Constant (at 1 MHz)3.0IEC 62631-2-1
Dissipation Factor (at 1MHz)0.001IEC 62631-2-1
Note

Handling (Machining) :

  • During machining of the semi-finished products, evacuate swarf to prevent slipping or tripping hazard and observe the maximum allowable concentration of dust and
  • formaldehyde levels on the workplace which apply in your country.
  • Wear safety goggles during machining.

Storage:

  • The products shall be stored indoors in a normal environment (air at 10 - 30°C / 30 - 70% RH) and kept away from any source of degradation such as sunlight, UV-lamps, chemicals (direct or indirect contact), ionizing radiation, flames, etc.
  • Dimensional changes (camber, warpage, shrinkage …) of the products as well as slight color shifts of the external surfaces can occur with time.
  • The latter does generally not pose a problem in case of semi-finished products since the surface-layer is mostly removed anyway upon machining them into finished parts.

Safety measures:

  • Standard industrial safety recommendations shall be observed.
  • Temperatures above 340 °C shall be avoided.

Regulatory & Compliance

Technical Details & Test Data

Material Selection

Sterilization Resistance

  Compatibility with some commonly used sterilization methods
Ethylene
Oxide gas
Wet heat (steam)
121°C / 134°C
Dry heat
160°C
Plasma Gamma
irradiation
X-ray
irradiation
Sultron® LSG PSU

Good

Very Good / Good Good Good Good Good

Chemical Resistance

  Weak (dilute) acids Strong acids Oxidising chemicals Weak (dilute) alkalis Strong alkalis Hot water (80°C) Steam Esters
(e.g. ethyl acetate)
Ketones
(e.g. acetone)
Aromatic hydrocarbons
(e.g. benzene, toluene)

Aliphatic hydrocarbons
(e.g. hexane, octane)

Sultron® LSG PSU Resistant - In general acceptable Service Life Non-resistant Non-resistant Resistant - In general acceptable Service Life Partially Resistant - Limited Service Life Partially Resistant - Limited Service Life Non-resistant Non-resistant Non-resistant Non-resistant Resistant - In general acceptable Service Life

X-ray Transparency

Transparency of the life science grades to high energy radiation (Measured at 23°C on 12 mm thick test plates, applying radiation with an energy level of 59keV)

Altron™ LSG PC - X-ray transparency - 1

Radiation Resistance

Resistance of the life science grades to gamma radiation

Altron™ LSG PC - Radiation resistance - 1

  • Index 6 = 106Gy / 1MGy = 106Gy / 1 Gy = 100rad /
  • 100rad = 1J/kg / 1J/kg = 6.24.1012MeV/kg
  • X-rays energy ranging from 100eV to 100keV. Gamma radiation have energy greater than 100keV.
  • The Radiation Index (RI) is defined as the logarith, base 10, of the absorbed dose in Mega grays at which the flexural stress at break or flexural strain at break of the tested material is reduced to 50% of its original value, under specified conditions of irradiation (the most radiation-sensitive of these two properties is chosen as the reference critical property).

Storage & Handling

Storage and Handling Information

Handling (Machining) :

  • During machining of the semi-finished products, evacuate swarf to prevent slipping or tripping hazard and observe the maximum allowable concentration of dust and
  • formaldehyde levels on the workplace which apply in your country.
  • Wear safety goggles during machining.

Storage:

  • The products shall be stored indoors in a normal environment (air at 10 - 30°C / 30 - 70% RH) and kept away from any source of degradation such as sunlight, UV-lamps, chemicals (direct or indirect contact), ionising radiation, flames, etc.
  • Dimensional changes (camber, warpage, shrinkage …) of the products as well as slight colour shifts of the external surfaces can occur with time.
  • The latter does generally not pose a problem in case of semi-finished products since the surface-layer is mostly removed anyway upon machining them into finished parts.

Safety measures:

  • Standard industrial safety recommendations shall be observed.
  • Temperatures above 340 °C shall be avoided.