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LightSpan® LS-6941

1 of 22 products in this brand
LightSpan® LS-6941 is a optical thermoset.

Polymer Name: Silicone Elastomer

Processing Methods: Injection Molding

Features: Good Thermal Stability, Low Moisture Absorption, Low Outgassing, Low Shrinkage, Low Viscosity, UV Resistant, Wide Temperature Operating Range

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Identification & Functionality

Chemical Family
Polymer Name
Technologies

Features & Benefits

Product Highlights
  • Two-part, optically clear, solvent free, low viscosity silicone
  • Cures at room temperature or rapidly with heat
  • 10:1 Mix Ratio (Part A:B)

Applications & Uses

Plastics & Elastomers Processing Methods
Applications
  • For bonding, casting or injection molding of high performance optical components
  • For applications requiring index matching at 1.41
  • For applications requiring an operating temperature range of -65 to 240°C (–85 to 465°F)
Instructions for Use

The product is supplied in a ready-to-use cartridge that allows off-line mixing in a preset 10:1 ratio, prior to casting or loading into an injection molder reservoir.

Vacuum Deaeration

The assembly should self-deaerate due to the product’s long room temperature work time and low viscosity, as long as no pockets of air are trapped beneath mechanical parts. If accelerated deaeration is required, the assembly may be vacuum deaerated using a pressure of 635 mmHg (25 in. Hg) or greater. Apply the vacuum while observing the uncured fluid for presence of bubble formation and increase vacuum slowly enough to avoid rapid foaming. Hold vacuum until bubbles at the fluid surface collapse and are no longer visible.

Cure Inhibition

LS-6941 cures in contact with most properly cleaned substrate materials including optical glasses, optical plastics, and photonic semiconductors. Adhesion to fluoroplastic substrates is generally poor but may be improved with chemical etching or plasma etching of the substrate. Substrates to avoid include certain butyl, nitrite, chlorinated, and EPDM elastomers, certain plastics with leachable plasticizers, and the cure residues of certain adhesives including UV-cured epoxies and amine-cured epoxies.

Substrate Preparation

Substrates should be free of dust, oil, and fingerprint soils. Clean substrates using suitable industrial techniques for cleaning electro-optics. If using hydrocarbon solvent cleaning (e.g. acetone, toluene), a final rinse with reagent grade isopropanol is recommended. If using aqueous detergent cleaning, multiple final rinses with de-ionized water or a single rinse with reagent grade isopropanol is recommended. Obtain improved gel adhesion to some substrates using suitable primers such as NuSil Technology LLC’s LS-3200-10 series Optical Primers. Adhesion to fluoroplastic substrates is generally poor but may be improved with chemical etching or plasma etching of the substrate.

Adjustable Cure Schedule

Product cures at a wide range of cure times and temperatures to accommodate different production needs.

Contact NuSil Technology for details.

Some cure schedules* include:

65°C (149°F) /40 minutes

100°C (212°F) /2 minutes

* Cure time defined as the time required for a knife coat layer ~0.02” to be removed from a release liner

Clean-Up

Remove from surfaces by first wiping off excess gel with a suitable, dry, lint-free wipe and then by wiping down the surface with a lint-free wipe soaked with acetone. If the surface material is incompatible with acetone, use isopropanol. Complete the clean-up process with a final rinse with reagent grade isopropanol if removal of acetone residues is necessary.

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Viscosity5,300 (5,300 )cP (Mpa*s)
Durometer Type A50.0
Tensile1,300 (8.97 )psi (MPa)
Elongat ion95.0%
Dielectric Strength500 (19.5 )volts/mil (kV/mm)
Mix Rat io0.417361111
Refractive Index1.41
Specific Gravity1.03
Tack Free Time15.0hours
Tear20 (3.53 )ppi (kN/m)
Volume Resistivity1.00E+15Ω·cm
Work Time5.5hours
Cured Properties
ValueUnitsTest Method / Conditions
Cure SystemPlatinum
Cure at 150 °C15.0minutes

Packaging & Availability

Regional Availability
  • Asia Pacific
  • Europe
  • Latin America
  • North America