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Performance Polymers IPS 100

Performance Polymers IPS 100 is a single component, ambient curing, inorganic polysiloxane finish. High performance novel technology which is solvent free (100% solids) coating. Fully inorganic chemistry provides outstanding resistance to UV degradation & tough environmental conditions. IPS 100 coating has environmentally friendly properties including ultra-low VOC level and an amine, isocyanate, tin & heavy metal free formulation. Curing from ambient conditions to a hard & durable finish. IPS 100 has unique novel inorganic chemistry resulting in ultra-high UV resistance, hydrophobic, low dirt pick up, anti-graffiti properties & easy maintenance with single pack technology. IPS 100 is formulated to provide color finishes which are superior performing in gloss & color retention resulting in high levels of resistance to severe weather conditions without degradation.

Product Type: 1K (1 component) Coating, Solventless & High Solids Coating

Compatible Substrates & Surfaces: Concrete, Metal, Stainless Steel, Steel

Features: Durable, Excellent Dirt Pick-up Resistance, Good Weather Fastness, High Performance, UV Resistant

Application Method: Brush, Roller, Spray

Chemical Family: Siloxanes

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    Identification & Functionality

    Chemical Family
    Product chemistry

    A single component, ambient curing, polysiloxane

    Features & Benefits

    Applications & Uses

    Application Method
    Compatible Substrates & Surfaces
    Cure Method
    Intended applications

    For use in high performance industrial & commercial constructions where aesthetical importance is a factor. Application over suitability prepared steels surfaces such as inorganic zinc (IOZ) primers, hot dip galvanized, DTM and epoxy hybrid anti-corrosion primers & intermediates. IPS 100 can be applied to cementitious substrates (DTC or primed) to protect the concrete from deterioration and chemical attack. Contact the Performance Polymerstechnical department for compatibility of such primers & intermediate coatings systems.

    Application methods

    Airless, airspray and brush & roller

    Substrate temperature

    Substrate temperature should remain between 10 to 50°C and remain 3°C above the dew point during application. Product application conditions range from 10 to 50°C & 30 - 85% relative humidity. Higher or lower temperatures & humidity’s will result in faster or slower curing respectively.

    Application of IPS 100 by airless or airspray are the preferred application methods when applied over suitably prepared substrates. Applications of 2 or 3 coat systems will depend on requirements needed from the protective coating system. Please consult Performance Polymers for further information on coating specifications.

    Application

    Airless

    Pump: 30:1 or larger

    Tip size: 0.012 - 0.017 inch

    Pressure: 1741 - 2321 psi / 120 - 160 bar

    Thinning: Not recommended

    Airspray (conventional)

    Pressure: 30 - 40 psi / 2.1 - 2.8 bar

    Nozzle orifice: 1.8 - 2.2mm

    Thinning: Not recommended

    Brush/roller

    Thinning: Not recommended

    Multiple application coats maybe necessary to ensure 75 - 150µm DFT is reached.

    Mixing

    IPS 100 is a single component product, settling can °Ccur during transport & storage. The material should always be mixed using a mechanical agitation ensuring all settled-out pigments are dispersed until a uniform consistency is reached.

    Reactivity

    IPS 100 is reactive with moisture, skinning can °Ccur once opened and atmospherically exposed. To prevent skinning keep covered at all times.

    Reducer

    Product is application ready and does not require thinning. In exceptional circumstances thinning maybe used upon application to hot substrates (50 - 130°C) in such a case consult Performance Polymers.

    Clean up Use

    Thinner X21 for cleaning after product use. Ensuring all material is flushed from application equipment.

    Properties

    Typical Properties
    ValueUnitsTest Method / Conditions
    Specific gravity1.34g/mL
    Temperature resistance180°C
    Theoretical spreading rate at 75µm DFT13.33m2/l
    Thermal conductivity (λ)0.05W m-1 K-1
    Typical film thickness (DFT per coat)75 - 150µm
    Volume solids100%

    Technical Details & Test Data

    Surface preparation

    Substrates must be clean, dry and free from any contamination. All oil, dirt, grease, dust, foreign material and loose rust must be removed prior to coating.

    Carbon steel substrates

    Always apply IPS 100 over suitable primed surfaces, an anti-corrosion primer should be used in accordance with Performance Polymers recommendation. The primer surface must be clean and free from contamination, ensuring application is within the maximum overcoating time stated on the technical data sheet of the specific primer coating.

    Inorganic zinc primed substrates

    Inorganic zinc (IOZ) primer overcoating; prior to application ensure primer surface is clean and free from contamination including zinc salts. The primer must be fully cured, an MEK rub test in accordance with the l°Cal standard is highly recommended. Hot dip galvanized overcoating; prior to application remove all sharp edges, runs & drips by grinding or filing followed by abrasive sweep with a non-metallic abrasive media to create a surface profile (Rz) >25µm. For highly corrosive environments eg coastal, C5 or C4 a primer is recommended.

    Aluminum and stainless steel substrates

    Use an abrasive sweep with a non-metallic chloride free abrasive media to create a surface profile (Rz) >25µm.

    Cementitious substrates

    Free of dust, loose and friable particles, oil, efflorescence and existing paint coatings. Cracks in concrete must be repaired prior to application of IPS 100. Cleaning is best achieved by steam cleaning or sweep blasting. Best results are obtained on dry, clean and crack free cementitious surfaces. The substrate must look dry with no damp patches. New concrete must be at least 28 days old.

    Coating & curing schedule

    Spreading rate information

    DFT Theoretical spreading rate
    75 13.3 m2/l
    150 6.67 m2/l

    Film thickness information

    DFT/WFT Minimum (µm) Maximum (µm)
    Dry film thickness 75 150
    Wet film thickness 75 150

    Drying & recoating information

    Temperature (°C) Touch dry (mintues) Overcoating time (hours) Dry to handle (hours)
    10 40-60 8-16 36-42
    23 15-30 5-6 16-24
    38 5-10 1-2 12-16

    Notes: drying times can vary upon different environmental conditions. Coating should be applied within the information supplied to ensure drying & overcoating times are not affected. Product is fully cured from ambient conditions & does not require heating to obtain mechanical & UV protection.

    Safety & Health

    Safety precautions

    This product is for use only by professional applicators in accordance with information in this Technical Data Sheet (TDS) and the applicable Material Safety Data Sheet (MSDS). Refer to the product MSDS before using this material. All usage of this product must be kept in compliance with l°Cal, health, safety & environmental conditions & regulations.

    Packaging & Availability

    Packaging

    10 liters, 12.0 kg per can

    (Color dependant)

    Storage & Handling

    Storage & shelf life

    Material should be stored in a dry, shaded environment away from heat & ignition sources. Shelf life is minimum 12 months at 23°C.