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Thermaguard™ TC 1200

1 of 6 products in this brand
Thermaguard™ TC 1200 is a single component, ambient curing polysiloxane topcoat which is thermally color stable at elevated temperatures. The product can be operated within cryogenic -196 to 650°C temperature range. Completely inorganic chemistry results in ultra-high performance regarding operating temperature & UV degradation. Available in a full range of safety colors, RAL shades & custom colors formulated upon request. The product can be applied over suitably primed steel surfaces such Thermaguard™ SAL 600 anti-corrosion coating. Can be applied in service up to 130oC substrate temperature.

Product Type: 1K (1 component) Coating

Compatible Substrates & Surfaces: Metal, Stainless Steel, Steel

Features: Good Thermal Stability, High Performance

Application Method: Brush, Roller, Spray

Chemical Family: Siloxanes

    Knowde Enhanced TDS

    Identification & Functionality

    Chemical Family
    Product chemistry

    A single component, ambient curing, polysiloxane.

    Features & Benefits

    Ready-to-Use Product Features

    Applications & Uses

    Application Method
    Compatible Substrates & Surfaces
    Cure Method
    Intended applications

    Thermaguard™ TC 1200 such be used where safety recognition of equipment is necessary or aesthetical views are of importance. Should always be applied over primed steel with Thermaguard™ SAL 600 or an approved Inorganic zinc (IOZ). Such applications include flares, stacks, values, tanks, chimneys, pipework, steamlines etc.

    Application methods

    Airless, airspray and brush & roller

    Substrate temperature & conditions

    Ambient substrate temperature application should remain between 10 to 50°C and remain 3°C above the dew point and relative humidity should be 35 - 85% during application. For various temperature applications, thinning rates are:

    •  Thermaguard™ X21; 10 to 60°C (0 - 10%)
    • Thermaguard™ S100; 60 to 150°C (5 - 10%)
    Application

    Airless

    Pump: 30:1 or higher

    Tip size: 0.015 - 0.017 inch

    Pressure: 2321 - 2901 psi / 160 - 200 bar

    Thinning:

    Thermaguard™ X21, 10 to 60°C, (0 - 3%)

    Thermaguard™ S100, 50 to 150 °C, (0 - 10%)

    Remove all mesh filters.

    Airspray (conventional)

    Pressure: 30 psi / 2.1 bar

    Nozzle orifice: 1.8 - 2.2mm

    Thinning:

    Thermaguard™ X21, 10 to 60°C, (0 - 3%)

    Thermaguard™ S100, 60 to 150 °C, (0 - 10%)

    Brush/roller

    Thinning:

    Thermaguard™ S100, 60 to 150°C (0 - 10%)

    Mixing

    Thermaguard™ TC 1200 is a single component product, settling can °Ccur during transport & storage. The material should always be mixed using a mechanical agitation ensuring all settled-out pigments are dispersed until a uniform consistency is reached.

    Reactivity

    Thermaguard™ TC 1200 is reactive with moisture, skinning can °Ccur once opened. To prevent skinning keep covered at all times.

    Reducer

    Thermaguard™ X21 (10 to 60 °C application)

    Thermaguard™ S100 (60 to 150°C application)

    Clean up Use

    Thermaguard™ X21 for cleaning after product use. Ensuring all material is flushed from application equipment.

    Properties

    Typical Properties
    ValueUnitsTest Method / Conditions
    Auto ignition temperature500°C-
    Flashpoint30°CISO 1523
    Specific gravity1.6g/mL-
    Temperature resistance-196 to 650°C-
    Theoretical spreading rate at 100µm DFT14.6m2/l-
    VOC Content231g/L-
    Volume solids73 ± 2%-

    Technical Details & Test Data

    Surface preparation

    Intended for primed steel surfaces, both carbon & stainless. Substrates must be clean, dry and free from any contamination. All oil, dirt, grease, dust, foreign material and loose rust must be removed prior to coating.

    Primed carbon steel

    Thermaguard™ SAL 600; Abrasive blast clean to Sa 2½ (ISO 8501-1:2007) or SSPC-SP10. The resulting surface profile (Rz) should be 30 - 50µm. All sharp edges & rough welds should be rounded off. Followed by application of Thermaguard™ TC 1200 in accordance with the technical specification.

    Primed stainless steel

    Thermaguard™ SAL 600; Abrasive sweep clean using a non-metallic & chloride free abrasive (aluminum oxide or garnet). The resulting surface profile (Rz) should be 30 - 50µm. All sharp edges & rough welds should be rounded off. Followed by application of Thermaguard™ TC 1200 in accordance with the technical specification.

    System specifications

    Thermaguard™ TC 1200 in a single coat application for a colored finish.

    Primed carbon or stainless steel, ambient spray (10 to 50°C) OEM, shop application:

    • Thermaguard™ SAL 600: 25 - 75µm DFT
    • Thermaguard™ SAL 600: 25 - 75µm DFT
    • Thermaguard™ TC 1200: 50 - 60µm DFT

    Application of Thermaguard™ TC 1200 by airless or airspray are the preferred application methods for OEM (shop applied work). Maintenance application, brush & roller (10 to 50°C) application:

    • Thermaguard™ SAL 600: 25 - 75µm DFT
    • Thermaguard™ SAL 600: 25 - 75µm DFT
    • Thermaguard™ TC 1200: 50 - 60µm DFT

    At higher temperature applications further coats maybe necessary to build the film to a total of 100 - 250µm DFT.

    Coating & curing schedule

    Spreading rate information

    DFT Theoretical spreading rate
    50 14.6 m2/l
    60 12.2 m2/l

    Film thickness information

    DFT/WFT Minimum (µm) Maximum (µm)
    Dry film thickness 50 60
    Wet film thickness 69 82

    Drying & recoating information

    Temperature (°C) Touch dry Overcoating time Dry to handle
    10 6 hours 24 hours 36 hours
    23 2 hours 6-8 hours 24 hours
    38 1 hours 4-6 hours 16 hours
    130 - 15 minutes -

    Notes: drying times can vary upon different environmental conditions. Coating should be applied within the information supplied to ensure drying & overcoating times are not affected. Product is fully cured from ambient conditions & does not require heating to obtain mechanical & corrosion protection. Unlimited overcoat time even after exposure to elevated temperatures.

    Safety & Health

    Safety precautions

    This product is for use only by professional applicators in accordance with information in this Technical Data Sheet (TDS) and the applicable Material Safety Data Sheet (MSDS). Refer to the product MSDS before using this material. All usage of this product must be kept in compliance with l°Cal, health, safety & environmental conditions & regulations.

    Packaging & Availability

    Packaging

    5 & 20 liters

    Storage & Handling

    Storage & shelf life

    Material should be stored in a dry, shaded environment away from heat & ignition sources. Do not allow material to freeze. Shelf life is minimum 12 months at 23°C.