Knowde Enhanced TDS
Identification & Functionality
- Chemical Family
- Product Type
- Technologies
- Product Families
- Product chemistry
A waterbased, single component, ceramic filled acrylic.
Features & Benefits
- Ready-to-Use Product Features
Applications & Uses
- Markets
- Applications
- Compatible Substrates & Surfaces
- Intended applications
Can be applied over suitably primed carbon steel or direct to stainless & aluminum substrates. Such applications include, petr°Chemical, chemical plants, offshore, power, refining, and generic pr°Cessing; pipework, steamlines, pressure values, stacks, chimneys, tanks, heat exchangers, storage facilities, commercial constructions, roofing etc
- Application methods
Airless and brush
- Substrate temperature & conditions
Substrate temperature should remain between 10 to 50°C and remain 3°C above the dew point and relative humidity should remain 35 - 85% during application.
- Application
Airless
Pump: 30:1 or higher
Tip size: 0.021 – 0.023 inch
Pressure: 2031 psi / <140 bar
Hose diameter: >1/2 inch
Thinning: None
Airspray (conventional)
Not recommended Brush/roller
Thinning: None
Mixing
Thermaguard™ TIC 180 is a single component product. The material should always be mixed using a mechanical agitation in slow speed using a plastic paddle.
Reactivity
Thermaguard™ TIC 180 is a self-cross-linking acrylic polymer coating. The lid should be kept on when not in use to prevent skinning.
Reducer
None Clean up Water, discard waste in accordance with l°Cal environmental regulations.
Properties
- Typical Properties
Value | Units | Test Method / Conditions | |
Flashpoint | 30 | °C | ISO 1523 |
Specific Gravity | 0.61 | g/ml | — |
Temperature resistance | 180 | °C | — |
Theoretical spreading rate at 1000µm DFT | 0.8 | m2/l | — |
Thermal conductivity (λ) | 0.05 | W m-1 K -1 | — |
Typical film thickness (DFT per coat) | 1000 | µm | — |
VOC Content | max. 5 | g/L | — |
Volume solids | 80 ± 2 | % | — |
Technical Details & Test Data
- Surface preparation
Intended for steels, both carbon & stainless & aluminum substrates. Substrates must be clean, dry and free from any contamination. All oil, dirt, grease, dust, foreign material and loose rust must be removed prior to coating.
Primed carbon steel
Duraprime ST; Abrasive blast clean to Sa 2½ (ISO 8501-1:2007) or SSPC-SP10. The resulting surface profile (Rz) should be 30 - 50µm. All sharp edges & rough welds should be rounded off. Followed by application of Thermaguard™ TIC 180 in accordance with the technical specification.
Duraprime ST has surface tolerance to maintenance work applications to tight adhering rusted surfaces; remove all loose adhering rust & rust scale and follow St 2/3 surface preparation. Followed by application of Thermaguard™ TIC 180 in accordance with the technical specification.
Stainless steel
Abrasive sweep clean using a non-metallic & chloride free abrasive (aluminum oxide or garnet). The resulting surface profile (Rz) should be 30 - 50µm. All sharp edges & rough welds should be rounded off.
- System specifications
Thermaguard™ TIC 180 in a 2 coat application for insulation & personal protection factors.
Carbon steel, ambient spray (10 to 50°C) application:
- Duraprime ST: 100 - 250µm DFT
- Thermaguard™ TIC 180: 500 - 1000µm DFT
- Thermaguard™ TIC 180: 500 - 1000µm DFT
Application of Thermaguard™ TIC 180 by airless is the recommended application method when applied over primed carbon steel or abrasively swept stainless steel (Rz >30µm). Application by brush should only be done during small areas (>1 sqm) or in maintenance & repair.
Stainless steel, ambient spray (10 to 50°C) application:
- Thermaguard™ TIC 180: 500 - 1000µm DFT
- Thermaguard™ TIC 180: 500 - 1000µm DFT
If colored finishes are required whether for safety recognition or aesthetical purposes, Aquaseal Acrylic TS can be used, please see technical data sheet for further information regarding this product.
- Coating & curing schedule
Spreading rate information
DFT Theoretical spreading rate 500 1.60 m2/l 1000 0.80 m2/l Film thickness information
DFT/WFT Minimum (µm) Maximum (µm) Dry film thickness 500 1000 Wet film thickness 625 1250 Drying & recoating information
Temperature (°C) Touch dry Overcoating time Dry to handle 10 6 hours 24 - 32 hours 36 hours 23 3 hours 16 - 24 hours 24 hours 38 1 hours 8 - 16 hours 16 hours 130 - 20 minutes - Notes: drying times can vary upon different environmental conditions. Coating should be applied within the information supplied to ensure drying & overcoating times are not affected. Product is fully cured from ambient conditions & does not require heating to obtain mechanical & corrosion protection. Unlimited overcoat time even after exposure to elevated temperatures.
Safety & Health
- Safety precautions
This product is for use only by professional applicators in accordance with information in this Technical Data Sheet (TDS) and the applicable Material Safety Data Sheet (MSDS). Refer to the product MSDS before using this material. All usage of this product must be kept in compliance with l°Cal, health, safety & environmental conditions & regulations.
Packaging & Availability
- Packaging
20 liter pails
Storage & Handling
- Storage & shelf life
Material should be stored in a dry, shaded environment away from heat & ignition sources. Do not allow material to freeze. Shelf life is minimum 12 months at 23°C.