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Thermaguard™ TIC 180

1 of 6 products in this brand
Thermaguard™ TIC 180 is a waterbased, single component, Thermal Insulation Coating (TIC), formulated to provide a seamless weather resistant insulation film which can improve energy efficiency, prevent Corrosion Under Insulation (CUI) occurring, reduce condensation build up & provide personal protection according to ISO 13732-1. The insulation coating acts as a thermal barrier, protecting interior temperatures against cold, warm & humid weather conditions. Can be easily implemented into an inspection program due to the elimination of external cladding therefore, offering a maintenance friendly insulation coating system.

Product Type: 1K (1 component) Coating, Waterborne Coating

Compatible Substrates & Surfaces: Metal, Stainless Steel, Steel

Features: Corrosion Resistant, Good Weather Fastness

Application Method: Brush, Roller, Spray

Chemical Family: Acrylics, Acrylates & Methacrylates

    Knowde Enhanced TDS

    Identification & Functionality

    Product chemistry

    A waterbased, single component, ceramic filled acrylic.

    Features & Benefits

    Ready-to-Use Product Features

    Applications & Uses

    Application Method
    Compatible Substrates & Surfaces
    Intended applications

    Can be applied over suitably primed carbon steel or direct to stainless & aluminum substrates. Such applications include, petr°Chemical, chemical plants, offshore, power, refining, and generic pr°Cessing; pipework, steamlines, pressure values, stacks, chimneys, tanks, heat exchangers, storage facilities, commercial constructions, roofing etc

    Application methods

    Airless and brush

    Substrate temperature & conditions

    Substrate temperature should remain between 10 to 50°C and remain 3°C above the dew point and relative humidity should remain 35 - 85% during application.

    Application

    Airless

    Pump: 30:1 or higher

    Tip size: 0.021 – 0.023 inch

    Pressure: 2031 psi / <140 bar

    Hose diameter: >1/2 inch

    Thinning: None

    Airspray (conventional)

    Not recommended Brush/roller

    Thinning: None

    Mixing

    Thermaguard™ TIC 180 is a single component product. The material should always be mixed using a mechanical agitation in slow speed using a plastic paddle.

    Reactivity

    Thermaguard™ TIC 180 is a self-cross-linking acrylic polymer coating. The lid should be kept on when not in use to prevent skinning.

    Reducer

    None Clean up Water, discard waste in accordance with l°Cal environmental regulations.

    Properties

    Typical Properties
    ValueUnitsTest Method / Conditions
    Flashpoint30°CISO 1523
    Specific Gravity0.61g/ml
    Temperature resistance180°C
    Theoretical spreading rate at 1000µm DFT0.8m2/l
    Thermal conductivity (λ)0.05W m-1 K -1
    Typical film thickness (DFT per coat)1000µm
    VOC Contentmax. 5g/L
    Volume solids80 ± 2%

    Technical Details & Test Data

    Surface preparation

    Intended for steels, both carbon & stainless & aluminum substrates. Substrates must be clean, dry and free from any contamination. All oil, dirt, grease, dust, foreign material and loose rust must be removed prior to coating.

    Primed carbon steel

    Duraprime ST; Abrasive blast clean to Sa 2½ (ISO 8501-1:2007) or SSPC-SP10. The resulting surface profile (Rz) should be 30 - 50µm. All sharp edges & rough welds should be rounded off. Followed by application of Thermaguard™ TIC 180 in accordance with the technical specification.

    Duraprime ST has surface tolerance to maintenance work applications to tight adhering rusted surfaces; remove all loose adhering rust & rust scale and follow St 2/3 surface preparation. Followed by application of Thermaguard™ TIC 180 in accordance with the technical specification.

    Stainless steel

    Abrasive sweep clean using a non-metallic & chloride free abrasive (aluminum oxide or garnet). The resulting surface profile (Rz) should be 30 - 50µm. All sharp edges & rough welds should be rounded off.

    System specifications

    Thermaguard™ TIC 180 in a 2 coat application for insulation & personal protection factors.

    Carbon steel, ambient spray (10 to 50°C) application:

    • Duraprime ST: 100 - 250µm DFT
    • Thermaguard™ TIC 180: 500 - 1000µm DFT
    • Thermaguard™ TIC 180: 500 - 1000µm DFT

    Application of Thermaguard™ TIC 180 by airless is the recommended application method when applied over primed carbon steel or abrasively swept stainless steel (Rz >30µm). Application by brush should only be done during small areas (>1 sqm) or in maintenance & repair.

    Stainless steel, ambient spray (10 to 50°C) application:

    • Thermaguard™ TIC 180: 500 - 1000µm DFT
    • Thermaguard™ TIC 180: 500 - 1000µm DFT

    If colored finishes are required whether for safety recognition or aesthetical purposes, Aquaseal Acrylic TS can be used, please see technical data sheet for further information regarding this product.

    Coating & curing schedule

    Spreading rate information

    DFT Theoretical spreading rate
    500 1.60 m2/l
    1000 0.80 m2/l

    Film thickness information

    DFT/WFT Minimum (µm) Maximum (µm)
    Dry film thickness 500 1000
    Wet film thickness 625 1250

    Drying & recoating information

    Temperature (°C) Touch dry Overcoating time Dry to handle
    10 6 hours 24 - 32 hours 36 hours
    23 3 hours 16 - 24 hours 24 hours
    38 1 hours 8 - 16 hours 16 hours
    130 - 20 minutes -

    Notes: drying times can vary upon different environmental conditions. Coating should be applied within the information supplied to ensure drying & overcoating times are not affected. Product is fully cured from ambient conditions & does not require heating to obtain mechanical & corrosion protection. Unlimited overcoat time even after exposure to elevated temperatures.

    Safety & Health

    Safety precautions

    This product is for use only by professional applicators in accordance with information in this Technical Data Sheet (TDS) and the applicable Material Safety Data Sheet (MSDS). Refer to the product MSDS before using this material. All usage of this product must be kept in compliance with l°Cal, health, safety & environmental conditions & regulations.

    Packaging & Availability

    Packaging

    20 liter pails

    Storage & Handling

    Storage & shelf life

    Material should be stored in a dry, shaded environment away from heat & ignition sources. Do not allow material to freeze. Shelf life is minimum 12 months at 23°C.