Plastics Engineering Company 05118 Two-Stage Phenolic

Identification & Functionality

Chemical Family

Phenol Formaldehyde (PF),

Phenols & Phenolics

Polymer Name

Phenol Formaldehyde (PF)

Reinforcement Material

Mineral

Composite Materials Functions

Molding Compound

Technologies

Composite Materials

Product Families

Composite Materials — Prepregs & Molding Compounds

Other Prepregs & Molding Compounds

Features & Benefits

Materials Features

Chemical Resistant,

Cost Effective,

Dimensional Stability,

Enhanced Physical Properties,

Good Abrasion Resistance,

Low Friction,

Low Water Absorption,

Two-Stage,

Wear Resistant

Applications & Uses

Markets

Industrial,

Printing & Packaging

Applications

Industrial — Chemical & Industrial Manufacturing

Equipment & Parts

Printing & Packaging — Packaging

Healthcare Packaging

Composites End Use

Cases,

Housings

Composites Processing Methods

Compression Molding,

Injection Molding

Plastics & Elastomers Processing Methods

Transfer Molding

Properties

Color

Grey

Physical Form

Granules,

Solid

Processing Information (Injection Molding)

	Value	Units	Test Method / Conditions
Apparent Density	0.9	g/cm³	ASTM D1895
Coefficient of Thermal Expansion	3.2e-05	per °C	ASTM E831
Compressive Strength	131	MPa	ASTM D695
Deflection Temperature (at 1.82MPa)	181	°C	ASTM D648
Flexural Modulus	11808	MPa	ASTM D790
Flexural Strength	64.9	MPa	ASTM D790
Heat Resistance	200	°C	ASTM D794
Impact Strength (Drop Ball)	60	J/m	Plenco
Impact Strength (Notched, Izod)	16.4	J/m	ASTM D256
Mold Shrinkage *	0.0035	m/m	ASTM D6289
Oxygen Index	43.2	%	ASTM D2863
Post Shrinkage (at 120°C, 72hr)	0.08	%	ASTM D6289
Rockwell Hardness	59	E scale	ASTM D785
Specific Gravity	1.82	—	ASTM D792
Tensile Elongation	0.5	%	ASTM D638
Tensile Modulus	13095	MPa	ASTM D638
Tensile Strength	39	MPa	ASTM D638
Thermal Conductivity (at 100°C)	1.22	W/m/°C	ASTM E1461
Water Absorption	0.05	%	ASTM D570

Processing Information (Compression Molding)

	Value	Units	Test Method / Conditions
Apparent Density	0.87	g/cm³	ASTM D1895
Coefficient of Thermal Expansion	3.2e-05	per °C	ASTM E831
Compressive Strength	136	MPa	ASTM D695
Deflection Temperature (at 1.82MPa)	196	°C	ASTM D648
Flexural Modulus	10443	MPa	ASTM D790
Flexural Strength	56	MPa	ASTM D790
Heat Resistance	214	°C	ASTM D794
Impact Strength (Drop Ball)	57	J/m	Plenco
Impact Strength (Notched, Izod)	15.9	J/m	ASTM D256
Impact Strength (Notched, Charpy)	17.7	J/m	ASTM D256
Mold Shrinkage *	0.0017	m/m	ASTM D6289
Oxygen Index	43.2	%	ASTM D2863
Post Shrinkage (at 120°C, 72hr)	0.07	%	ASTM D6289
Rockwell Hardness	60	E scale	ASTM D785
Specific Gravity	1.81	—	ASTM D792
Tensile Elongation	0.4	%	ASTM D638
Tensile Modulus	12039	MPa	ASTM D638
Tensile Strength	33	MPa	ASTM D638
Thermal Conductivity (at 100°C)	1.22	W/m/°C	ASTM E1461
Water Absorption	0.05	%	ASTM D570

Processing Information (Transfer Molding)

	Value	Units	Test Method / Conditions
Apparent Density	0.87	g/cm³	ASTM D1895
Coefficient of Thermal Expansion	3.2e-05	per °C	ASTM E831
Compressive Strength	144	MPa	ASTM D695
Deflection Temperature (at 1.82MPa)	192	°C	ASTM D648
Flexural Modulus	11059	MPa	ASTM D790
Flexural Strength	69.1	MPa	ASTM D790
Heat Resistance	203	°C	ASTM D794
Impact Strength (Drop Ball)	63	J/m	Plenco
Impact Strength (Notched, Izod)	17.4	J/m	ASTM D256
Impact Strength (Notched, Charpy)	19.3	J/m	ASTM D256
Mold Shrinkage *	0.0017	m/m	ASTM D6289
Oxygen Index	43.2	%	ASTM D2863
Post Shrinkage (at 120°C, 72hr)	0.04	%	ASTM D6289
Rockwell Hardness	59	E scale	ASTM D785
Specific Gravity	1.81	—	ASTM D792
Tensile Elongation	0.6	%	ASTM D638
Tensile Modulus	12907	MPa	ASTM D638
Tensile Strength	42	MPa	ASTM D638
Thermal Conductivity (at 100°C)	1.22	W/m/°C	ASTM E1461
Water Absorption	0.05	%	ASTM D570