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BONDiT™ B-521

1 of 15 products in this brand
BONDiT™ B-521 is a two-part, state-of-the-art 100% solids, elevated-temperature, fast curing, semi-flexible epoxy resin system. Especially designed for adhesive applications in bonding engineering plastics and elastomers to various substrates–particularly rigid substrates such as glass, metals and ceramic, without stress build up and joint or substrate fracture.

Product Type: 2K (2 component) Adhesive, 2K (2 component) Coating, 2K (2 component) Sealant, Epoxy Coating, Solvent free (100% Solids) Adhesive, Solvent free (100% Solids) Sealant, Solventless & High Solids Coating, Structural Adhesive, Structural Sealant

Application Area: Electrical Components, Marine Applications, Mining Operations

Compatible Substrates & Surfaces: Ceramic, Elastomers & Rubbers, Glass, Plastics

Cure Method: Heat Cure

Application Method: Brush, Roller

Chemical Family: Epoxy & Epoxy Derivatives

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Features & Benefits

Product Info

B-52 handles harsh environments easily and is particularly effective against moisture, salt water, acids, alkalies, oils, and detergents. B-52 offers good
corrosion resistance. B-52 has good thermal stability—at elevated temperatures of 200°F the B-52 becomes rubbery and provides supperior accomodation of
wide thermal expansion excursions characteristic of dissimilar material bonding.
The flexible properties of B-52 permit assembly of materials with dissimilar thermal expansion and survive thermal cycling. Likewise mechanical vibration, shock and impact are easily absorbed by B-52 and it protects surfaces, bonded assemblies and encapsulated sensitive electronics.
B-52 is also available in Thixotropic format, called B-521 which is a unique epoxy system having a dual glass transition temperature: at higher temperatures of 200°F the system cures in seconds to a rubbery state—a flexible solid. On cooling it transitions into a semi-rigid state, providing high strength with a good balance of impact and shock resistance and enough flexibility to handle thermalcycle.
Hence, both B-52 and B-521 offer rapid cures between glass and plastic, and on cool down joint stresses are released to produce a structural stress free bond between dissimilar materials in minutes. Stress free potting for electronics fast cure is obtained at low temperatures suitable for electronics. Eliminates warping and fractures in assemblies. Excellent for autoclave applications of composite laminates with long pot life for assembly and cure in seconds with a flexible bond line.Eamples of applications are assembly of glass to acrylic and polycarbonate lighting fixtures, consumer electronics potting, and military componentsexposed to harsh environments.
 

Applications & Uses

Application Method
Compatible Substrates & Surfaces
Cure Method
Curing Guide

B-521 is off-white in color, silicate filled and thixotropic, meaning a thick coating on vertical surfaces will not sag, but is easily poured from a can. Apply B-52 and B-521 by roller or brush. B-52 and B-521 are very easy to use with low HAZMAT impact as a 100% solids epoxy system no plasticizers that bloom to the surface and no solvents causing VOC problems.

Applications Notes

Mix part A with part B, 10:1 ratio by volume or weight. Pot life is typically 30 - 40 minutes, at ambient temperature. Preferred surface prep for some substrates is by
abrading or grit blasting substrates with #100 AlOx followed by degrease and/or alcohol wipe. Substrates such as acrylic, polycarbonate and glass require no abrasion.
The usable shelf life of unopened containers of BONDiTTM B-52 and B-521resin is one year, and it should be stored in cool, dry place. When not in use, containers should be kept tightly closed.
BONDiTTM B-52 and B-521 are available in side-by-side handheld and pneumatic actuated gun cartridges, quarts, gallons, pails and drums. Custom packaging, such as premixed and degassed frozen cartriges, is also available.

High Performance

Superior chemical resistance for moisture and oil, acids and bases in continuous full submersion. High tensile and shear in a rugged flexible system.

Easy Use

Two part, primerless, flexible epoxy, ambient and thermal cure. Low HAZMAT impact. Available in handheld and pneumatic gun actuated cartridges, quarts, gallons and drums

Harsh Environments
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Marine,Civil Engineering, Industrial, Downhole oil, Underwater, Mining, Industrial,, Automotive.

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Technical Details & Test Data

Bonds Dissimilar Materials

A fast cure semi-rigid adhesive for bonding dissimilar materials such as plastics to glass and metals, including acrylic and polycarbonate.

Test Data

Lapshear test: ASTM D3163; all values mean; all failures adhesive/cohesive at plastic-adhesive interface.

Adhesive

Substrate

#1/#2

Failure

Mode

Dure

Temp

°F

Peak

Stress

PSI

Sample

Range Hi/Lo

Peak Stress

PSI

Strain

Peak

Load

%

Energy

Peak

Load

In-Lb

Break

Stress

PSI

Elongation

at Break

%

Yield

Stress

PSI

Elongation

at Yield

%

Tangent

Modulus

PSI

B-52

SS/SS*

Bulk

Adhesive

Failure

150

1803

1963/1646

2.18

25.64

1789

2.2

1783

2.1

116527

B-52

PC*/SS

Failure at

SS Interface

150

710

779/657

1.95

8.48

723

2

636

1.8

41970

B-52

PC/PC

PC

Fractured

150

1084

1267/905

4.24

26.39

1129

4.5

999

3.9

27111

B-52

PC/Glass/PC

Glass

Failure

150

647

681/578

2.3

8.64

647

2.3

629

2.2

31471

B-52

SS/Glass/SS

Glass

Failure

150

1502

1736/1251

1.5

12.08

1453

1.7

1511

1.7

116920

Tehsile Test: ASTM D638; all values mean

Adhesive

Substrate

#1/#2

Dure

Temp

°F

Peak

Stress

PSI

Sample

Range Hi/Lo

Peak Stress

PSI

Strain

Peak

Load

%

Energy

Peak

Load

In-Lb

Break

Stress

PSI

Elongation

at Break

%

Yield

Stress

PSI

Elongation

at Yield

%

Tangent

Modulus

PSI

B-52

Tensile

150

1902

2190/1496

8.15

14.46

1893

8.2

1902

8.2

134447

B-52

Tensile

150

2533

2785/2305

1.03

131.82

2490

51,6

2478

44.9

40279

 

Packaging & Availability

Packaging Type

Storage & Handling

Storage

A wide range of curing regimes may be employed: ambient set in 4 hours, tack free in 12 hours, and 95% cure in 24 hours. Post curing at 150°F, after 2 hours at ambient to allow bubble escape, will cure 98% in 4 hours, or 2 hours at 200°F.