Smooth-Cast™ ONYX™ SLOW

1 of 14 products in this brand
Smooth-Cast™ ONYX™ SLOW is a mercury-free urethane resin that cures at room temperature to a deep black, solid plastic. ONYX™ resins offer the convenience of a 1A:1B by volume mix ratio and have very low viscosities, so they are easy to mix and pour. ONYX™ resins have an ultimate Shore hardness of 80D and offer higher physical properties and higher heat resistance vs. other general purpose resins. ONYX™ resins are available in 2 speeds. ONYX™ FAST resin has a pot life of 2.5 minutes and a cure time of 10-15 minutes, while ONYX™ SLOW has a pot life of 5 minutes and a cure time of 90 minutes.

Polymer Name: Polyurethane (unspecified)

End Uses: Encapsulant, Prototyping, Semiconductor Applications

Density: 1090.0 - 1090.0 kg/m³

Tensile Strength: 52.7774 - 52.7774 MPa

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Identification & Functionality

Plastics & Elastomers Functions
Technologies

Features & Benefits

Advantages

Advantages that ONYX™ resins offer over other resins

  • if you desire a black casting, adding color pigment is not necessary.
  • cured plastic is ultra-black and darker than competitive black resins.
  • cured ONYX™ plastic can be polished and buffed to a high gloss shine and
  • ONYX™ offers higher heat resistance vs. competitive black resins.
  • unlike other black resins, ONYX™ does not contain mercury and
  • ONYX™ is less expensive vs. other black resins.

Applications & Uses

Processing Recommendations

Preparation

These products have a limited shelf life and should be used as soon as possible. Materials should be stored and used in a warm environment (73°F/23°C). All liquid urethanes will react with moisture in the air, causing bubbles. Use in a low humidity environment (below 50% RH). Mixing containers should have straight sides and a flat bottom. Mixing sticks should be flat and stiff with defined edges for scraping the sides and bottom of your mixing container. Because no two applications are quite the same, a small test application to determine suitability for your project is recommended if performance of this material is in question.

Applying A Release Agent

A release agent is necessary to facilitate demolding when applying into or over most surfaces. Use Mann’s Ease Release™ 200 which will release both urethanes and silicones. A liberal coat of release agent should be applied onto all surfaces that will contact the plastic. IMPORTANT: To ensure thorough coverage, apply release and brush with a soft brush over all surfaces. Follow with a light mist coating and let the release agent dry for 30 minutes.

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Pot Life at 73°F (23°C)5MinuteASTM D-2471
Cure Time at 73°F (23°C)90Minute
Tensile Strength7660psiASTM D-638
Tensile Modulus374000psiASTM D-638
Elongation at Break3%ASTM D-638
Flexural Strength10230psiASTM D-790
Flexural Modulus286000psiASTM D-790
Compressive Strength11400psiASTM D-695
Compressive Modulus97900psiASTM D-695
Shrinkage0.012in./in.ASTM D-2566
Mix Ratio100A:100B (120A:100B)by volume (by weight)
Mixed Viscosity100cpsASTM D-2393
Specific Gravity1.09g/ccASTM D-1475
Specific Volume27.7cu. in./lb.ASTM D-1475
Hardness80Shore DASTM D-2240
Heat Deflection Temp212 (100)°F (°C)ASTM D-648

Technical Details & Test Data

Mixing and Pouring

Mixing

Stir or shake Part A and Part B thoroughly before dispensing. After dispensing required amounts of Parts A and B into mixing container, mix thoroughly. Stir for at least 60 seconds, making sure that you scrape the sides and bottom of the mixing container several times.

Pouring

For best results, pour your mixture in a single spot at the lowest point of the containment field and let the mixture seek its level. This will help minimize air entrapment

Curing and Performance

Curing

Important: Use this product with at least room size ventilation or in proximity to a forced outlet air vent and do not inhale/breathe fumes. Fumes, which may be visible with a significant mass concentration, will quickly dissipate with adequate ventilation. Castings with significant mass may be hot to the touch and irritate skin immediately following cure. Let casting cool to room temperature before handling. Demold time of the finished casting depends on mass and mold configuration. Low mass or thin-walled castings will take longer to cure than castings with higher mass concentration.

Post Curing

Although not necessary, post curing will increase physical properties, material performance and heat resistance to 250°F/121°C for ONYX™ FAST and 212°F/100°C for ONYX™ SLOW. After curing at room temperature for 1 hour, expose material in the mold to 250°F/121°C for 4–6 hours. Let cool to room temperature before use.

Performance

Cured castings are hard and durable. They resist moisture, moderate heat, solvents, dilute acids and can be machined, primed and painted or bonded to other surfaces (any release agent must be removed). If machining castings, wear dust mask or other apparatus to prevent inhalation of residual particles. Castings can be displayed outdoors after priming and painting. Unpainted castings may be affected by UV light.