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HyPUR-cel® R1205

1 of 16 products in this brand
HyPUR-cel® R1205 is a unique polyurethane foam characterized by low hysteresis loss, high resilience, exceptional compression fatigue and compression set characteristics, and outstanding high energy return performance. These characteristics, along with the breathable nature of open-cell polyurethane, Which is a preferred alternative for high performance athletic insoles, gasketing, die ejection, and other demanding applications where resilient energy return is required.

Foam Type: Resilience Foam

Density: 160.0 - 224.0 kg/m³

Chemical Family: Polyurethanes (PU)

End Uses: Gaskets, Shoes

Physical Form: Foam

Technical Data Sheet

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Identification & Functionality

Chemical Family
Product Type

Features & Benefits

Characteristics
  • Breathable
  • Superb Compression Fatigue Properties
  • Excellent Stress Relaxation Resistance
  • Low Compression Set
  • Low Hysteresis Loss
  • Dimensionally Stable

Applications & Uses

Product End Uses

Properties

Color
Physical Form
Physical Properties
ValueUnitsTest Method / Conditions
CFD (25%)4.0psiASTM D3574
CFD (25%)15.0psiASTM D3574
Compression Deflection (25%)15.0psiASTM D1056
Compression Deflection (25%)2022-03-07psiASTM D1056
Compression Set (50%, 70°C)2.5%ASTM D3574
Compression Set (50%)0.5%ASTM D1056
Compression Set (50%)max. 3%ASTM D1056
Compression Set (50%)max. 10%ASTM D3S74
Density20.0pcfASTM D3574
Density2022-10-14pcfASTM D3574
Elongation130.0%ASTM D3574
Elongation160.0%ASTM D3574
Flammability (minimum thickness TBD)PassFMVSS-302
Hysterisis Loss15.0%ASTM D3574
Resilience55.0%ASTM D2632
Resilience42.0%ASTM D2632
Service Temperature40 - 250°F
Tear Strength14.0lb/inASTM D624
Tear Strength8.0lb/inASTM D624
Tensile Strength70.0psiASTM D3574
Tensile Strength42.0psiASTM D3574

Technical Details & Test Data

Compression Fatigue

The most visible signature of fatigue is compaction – the material fails to recover to its original thickness after repetitive or long term compression. Compaction is quantified as “compression set”, a relationship between the original thickness (T) and the compacted thickness (t), expressed as % loss. Compression set is the result of plastic deformation of cell walls and the reduced resilience of damaged cells. R-Series performance is exceptional with virtually zero compression set or degradation of cellular structure providing a superior alternative for many demanding applications.

HyPUR-cel® R1205 - Compression Fatigue

Stress Relaxation

Defined as a gradual decrease in stress with time under a constant deformation or strain. This polymer behavior is studied by applying a constant deformation to the specimen and measuring the stress required to maintain that strain as a function of time. Basically, it quantifies the stress lost by the material over time while maintaining a constant strain. R-Series maintains this stress much longer than standard foams, making it an ideal performance material for demanding gasket and die ejection applications.

HyPUR-cel® R1205 - Stress Relaxation

Hysteresis Loss

The measure of the energy lost or absorbed by a foam when deflected by a specified strain and immediately recovered at the same strain rate to its original thickness, it is the area between the loading and unloading curves on a hysteresis loop. R-Series, with a resilience of 50% extraordinary compression resistance properties, exhibits very low hysteresis loss of just 15% making it an advantaged material for high energy return applications.

HyPUR-cel® R1205 - Hysteresis Loss

HyPUR-cel® R1205 - Hysteresis Loss - 1

Packaging & Availability

Packaging Type
Availability
  • 60” wide rolls in 50’ and 100’ lengths, skived to custom thicknesses.
  • Available with PSA or laminated fabrics.
  • Colors and additives, such as anti-microbial, are available depending on volume.
  • Standard 60 inch (1.52 meter) wide rolls with capabilities to produce in various widths.
  • Available in 50 feet (15.24 meters)’ and 100 feet (30.48 meters) lengths, skived to custom thicknesses.
  • Available with adhesives, laminated fabrics , films, custom coatings or composites.
  • Various color options available with the ability to custom color match using our fully reacted colorants.
  • Other additives, such as anti-microbial and flame retardants, are available depending on sales opportunities and volume.