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LEXAN™ Copolymer HPH4404

1 of 148 products in this brand
SABIC's Specialties Business High heat specialty polycarbonate. For medical devices and pharmaceutical applications. Healthcare management of change, biocompatible (ISO10993 or USP Class VI). EtO, steam, gamma and e-beam sterilizable. This product does not contain PFAS intentionally added during SHPP’s manufacturing process and are not expected to contain unintentional PFAS impurities. Each user is responsible for evaluating the presence of unintentional PFAS impurities.

Polymer Name: Polycarbonate (PC)

Processing Methods: Injection Molding

Flexural Modulus: 2120.0 - 2120.0 MPa

Technical Data Sheet

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Plastics & Elastomers Processing Methods

Properties

Flame Rating
Mechanical Properties
ValueUnitsTest Method / Conditions
Tensile Stress (Yield, Type I, 50 mm/min) ¹¹65MPaASTM D638
Tensile Stress (Break, Type I, 50 mm/min) ¹¹70MPaASTM D638
Tensile Strain (Yield, Type I, 50 mm/min) ¹¹7%ASTM D638
Tensile Strain (Break, Type I, 50 mm/min) ¹¹min. 112%ASTM D638
Tensile Modulus (at 5 mm/min) ¹¹2100MPaASTM D638
Flexural Stress (Yield, 1.3 mm/min, 50 mm span) ¹¹95MPaASTM D790
Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹2200MPaASTM D790
Hardness (Rockwell M) ¹¹85ASTM D785
Hardness (Rockwell R) ¹¹122ASTM D785
Tensile Stress (Yield, 50 mm/min) ¹¹65MPaISO 527
Tensile Stress (Break, 50 mm/min) ¹¹60MPaISO 527
Tensile Strain (Yield, 50 mm/min) ¹¹7%ISO 527
Tensile Strain (Break, 50 mm/min) ¹¹85%ISO 527
Tensile Modulus (at 1 mm/min) ¹¹2150MPaISO 527
Flexural Stress (Yield, at 2 mm/min) ¹¹66MPaISO 178
Flexural Modulus (at 2 mm/min) ¹¹2120MPaISO 178
Physical Properties
ValueUnitsTest Method / Conditions
Specific Gravity ¹¹1.2ASTM D792
Specific Volume ¹¹0.83cm³/gASTM D792
Density ¹¹1.2g/cm³ISO 1183
Density ¹¹1.19g/cm³ASTM D792
Water Absorption (at 23°C, 24hrs) ¹¹0.16%ASTM D570
Mold Shrinkage (flow, 3.2 mm) ʰ ¹¹0.6 - 0.8%SABIC method
Melt Flow Rate (at 300°C, 1.2 kgf) ¹¹6g/10 minASTM D1238
Melt Flow Rate (at 330°C, 2.16 kgf) ¹¹30g/10 minASTM D1238
Water Absorption (at 23°C, saturated) ¹¹0.16%ISO 62-1
Moisture Absorption (at 23°C, 50% RH) ¹¹0.35%ISO 62
Melt Volume Rate (at 330°C, 2.16kg) ¹¹29cm³/10 minISO 1133
Thermal Properties
ValueUnitsTest Method / Conditions
Vicat Softening Temperature (Rate B/50) ¹¹160°CASTM D1525
Vicat Softening Temperature (Rate B/50) ¹¹154°CISO 306
Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹142°CASTM D648
Coefficient of Thermal Expansion (at -40°C to 40°C, flow) ¹¹0.000061/°CASTM E831
Coefficient of Thermal Expansion (at -40°C to 40°C, flow) ¹¹0.000061/°CISO 11359-2
Coefficient of Thermal Expansion (at -40°C to 40°C, xflow) ¹¹0.000061/°CISO 11359-2
Coefficient of Thermal Expansion (at -40°C to 40°C, xflow) ¹¹0.000081/°CASTM E831
Specific Heat ¹¹1.25J/g-°CASTM C351
Thermal Conductivity ¹¹0.21W/m-°CASTM C177
Vicat Softening Temperature (Rate B/120) ¹¹155°CISO 306
Heat Deflection Temperature/Af (at 1.8 Mpa, Flatw 80*10*4, sp=64mm) ¹¹125°CISO 75/Af
Relative Temperature Index (Electrical) ᵖ ¹¹80°CUL 746B
Relative Temperature Index (Mechanical with impact) ᵖ ¹¹80°CUL 746B
Relative Temperature Index (Mechanical without impact) ᵖ ¹¹80°CUL 746B
Electrical Properties
ValueUnitsTest Method / Conditions
Volume Resistivity ¹¹min. 2.6E+17Ω.cmASTM D257
Dielectric Strength (in air, at 3.2mm) ¹¹20.2kV/mmASTM D149
Relative Permittivity (50/60 Hz) ¹¹3.15ASTM D150
Relative Permittivity (1 MHz) ¹¹3ASTM D150
Dissipation Factor (at 50/60 Hz) ¹¹0.0012ASTM D150
Dissipation Factor (at 100 Hz) ¹¹0.024ASTM D150
Optical Properties
ValueUnitsTest Method / Conditions
Light Transmission (at 2.54 mm) ¹¹85%ASTM D1003
Haze (at 2.54 mm) ¹¹1%ASTM D1003
Refractive Index ¹¹1.6ASTM D542
Impact Properties
ValueUnitsTest Method / Conditions
Izod Impact (Unnotched, at 23°C) ¹¹No breakJ/mASTM D4812
Izod Impact (Notched, at 23°C) ¹¹600J/mASTM D256
Izod Impact (Notched, at -30°C) ¹¹120J/mASTM D256
Tensile Impact Strength (Type S) ¹¹577kJ/m²ASTM D1822
Falling Dart Impact (at 23°C) ¹¹149JASTM D3029
Instrumented Dart Impact Total Energy (at 23°C) ¹¹120JASTM D3763
Izod Impact (Unnotched, 80*10*3, at 23°C) ¹¹No breakkJ/m²ISO 180/1U
Izod Impact (Unnotched, 80*10*3, at -30°C) ¹¹No breakkJ/m²ISO 180/1U
Izod Impact (Notched, 80*10*3, at 23°C) ¹¹53kJ/m²ISO 180/1A
Izod Impact (Notched, 80*10*3, at -30°C) ¹¹11kJ/m²ISO 180/1A
Charpy Impact (at 23°C, V-notch Edgew 80*10*3 sp=62mm) ¹¹57kJ/m²ISO 179/1eA
Charpy Impact (at -30°C, V-notch Edgew 80*10*3 sp=62mm) ¹¹13kJ/m²ISO 179/1eA
Charpy Impact (at 23°C, Unnotch Edgew 80*10*3 sp=62mm) ¹¹No breakkJ/m²ISO 179/1eU
Charpy Impact (at -30°C, Unnotch Edgew 80*10*3 sp=62mm) ¹¹No breakkJ/m²ISO 179/1eU
Injection Molding
ValueUnitsTest Method / Conditions
Drying Temperature ⁷120°C
Drying Time ⁷3 - 4Hrs
Drying Time (Cumulative) ⁷48Hrs
Maximum Moisture Content ⁷0.02%
Melt Temperature ⁷295 - 315°C
Nozzle Temperature ⁷290 - 310°C
Front - Zone 3 Temperature ⁷295 - 315°C
Middle - Zone 2 Temperature ⁷280 - 305°C
Rear - Zone 1 Temperature ⁷270 - 295°C
Mold Temperature ⁷70 - 95°C
Back Pressure ⁷0.3 - 0.7MPa
Screw Speed ⁷40 - 70rpm
Shot to Cylinder Size ⁷40 - 60%
Vent Depth ⁷0.025 - 0.076mm
Flame Characteristics
ValueUnitsTest Method / Conditions
UL Recognized (94HB Flame Class Rating) ᵖmin. 0.75mmUL 94
Note
  • ʰ Measurements made from laboratory test coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.
  • ᵖ UL ratings shown on the technical datasheet might not cover the full range of thicknesses and colors. For details, please see the UL Yellow Card.
  • ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.
  • ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.
 

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