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SAERcore® MAX consist of one or two layers of chopped strand mats (CSM) and an intelligent flow media. Our multiaxial technology is integrated in our product SAERcore® MAX, which reinforces the fabric complex while keeping same cavity thickness.

Reinforcement Material: Aramid (Kevlar), Carbon Fibers, Glass Fibers

Reinforcement Form: Chopped Strand Mat, Multiaxial Fabric

Processing Methods: Resin Transfer Molding (RTM)

Features: Consistent High Quality, Drapability, Good Mechanical Properties, High Flow, Highly Versatile

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Additives Included
Composite Materials Functions

Features & Benefits

Product Highlights

Very good drapability
Complex mold shapes can be easily draped while keeping perfect flow and surface finish properties. Ideal for closed processes: RTM, RTM light, infusion etc.

High-Flow version with 25 % faster flow rate
Maximum flow rate. Ideal for large parts when the time for resin transfer is limited or the resin is viscous; also available for SAERcore MAX.

Our flexibility for your design

Can be flexibly used for any application. The product can be adapted or extended as required with a freely definable width and core. Additional fleece for
optimum surface finish. Available in kits.

Can be combined with other SAERTEX solutions
Reinforced: SAERcore MAX allows for all-in-one mold setting in a single operation with improved mechanical properties thanks to addition of multiaxial
fabrics.
Self-adhesive: SAERcore and SAERcore MAX can be used in conjunction with SAERfix to reduce draping times even further and to avoid the use of spray adhesives.

High quality
SAERcore and its characteristic components are held to the highest level material and manufacturing quality. Alternative components such as CSM may be freely specified by the customer.

Applications & Uses

Composites End Use
Composites Processing Methods
Process

RTM, RTM light, compression / cold mold process.

How it works
  1. First, the resin flows into the core material (the resin flow zone) – horizontal injection.
  2. Later, the resin impregnates the outer reinforcements – vertical injection.
  3. SAERcore® MAX - How It Works

    Can be individually designed and combined

    Examples:

    SAERcore® MAX - How It Works - 1

    SAERcore® MAX - How It Works - 2

Properties

Physical Form
Typical Properties
ValueUnitsTest Method / Conditions
CSM per layer150 - 900g/m²
Standards Widths1250.0mm
Individual tapes Widths150 - 2500mm

Regulatory & Compliance

Certifications & Compliance

Technical Details & Test Data

Components

Flow medium* non woven or knitted

PP13, PP18, PP20,
PP25
Assembly stitched
Multiaxial fabrics (UD, BX, BD, TX, QX) glass, carbon, aramid

*Polypropylene: PP13 = 130 g / m², …

Packaging & Availability

Extras
  • Kits (from template or CAD file).
  • SAERfix.
  • Surface fleece.