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Crystic® Transfer Moulding Resin 781PALV

1 of 176 products in this brand
Crystic® Transfer Moulding Resin 781PALV is a pre-aceelerated, orthophthalic polyester resin, designed for use in RTM (Resin Transfer Molding) and RTM Light processes. It is especially suited to those RTM applications which require the addition of filler to the resin system.

Polymer Name: Thermoset Polyester

Functions: Resins, Binders & Matrix Materials, Surface Finish

Chemical Family: Orthophthalics, Polyesters

Processing Methods: Resin Transfer Molding (RTM)

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Features & Benefits

Features and Benefits

The viscosity characteristics of Crystic 781PALV allow the addition of up to 40 parts per hundred of filler, with no adverse effect on flow properties. This means that the filled resin mix can be easily injected into the RTM mold. In RTM Light applications the viscosity characteristics of Crystic 781PALV ensure excellent flow through the mold. Crystic 781PALV has good mechanical properties and impact resistance.

Applications & Uses

Composites Processing Methods
Recommended Applications

Crystic 781PALV is especially suited to those Resin Transfer Molding applications which require the addition of filler to the resin system. In RTM Light applications Crystic 781PALV is recommended to be used un-filled.

Formulation Guidelines

Crystic 781PALV should be allowed to attain workshop temperature (18°C — 20°C) before use. It requires only the addition of a catalyst to start the curing reaction. The recommended catalyst is Trigonox 44B (acetyl acetone peroxide), which should be added at 1-2% into the resin. Trigonox 524, an acetyl acetone peroxide/tert-butyl peroxybenzoate mixture developed specifically to obtain a more efficient cure in RTM, can also be used. 

Properties

Typical Liquid Resin Properties
ValueUnitsTest Method / Conditions
Viscosity (at 25°C)1.75PoiseBS or BS EN ISO test method
Volatile Content42%BS or BS EN ISO test method
Specific Gravity (at 25°C)1.09BS or BS EN ISO test method
Stability (at 20°C)3MonthsBS or BS EN ISO test method
Gel Time (at 20°C, using 2% Trigonox 44B)8.5MinutesBS or BS EN ISO test method
Laminate properties
ValueUnitsTest Method / Conditions
Glass Content28%BS or BS EN ISO test method
Tensile Strength96MPaBS or BS EN ISO test method
Tensile Modulus7400MPaBS or BS EN ISO test method
Elongation (at break)1.6%BS or BS EN ISO test method
Flexural Strength184MPaBS or BS EN ISO test method
Flexural Modulus5800MPaBS or BS EN ISO test method
Notched Izod Impact Strength74kJ/m²BS or BS EN ISO test method
Charpy Impact Strength70kJ/m²BS or BS EN ISO test method
Resin Properties - Unfilled Casting (Cured)
ValueUnitsTest Method / Conditions
Barcol Hardness (Model GYZ 934-1)*48BS or BS EN ISO test method
Deflection Temperature (under load 1.80 MPa) †*78ºCBS or BS EN ISO test method
Water Absorption (24h, at 23°C)*19mgBS or BS EN ISO test method
Tensile Strength*72MPaBS or BS EN ISO test method
Tensile Modulus*3600MPaBS or BS EN ISO test method
Elongation (at break)*3.1%BS or BS EN ISO test method
Specific Gravity (at 20°C)*1.2BS or BS EN ISO test method
Note

* Curing schedule – 24 hours at 20 ºC, 3 hours at 80ºC
† Curing schedule – 24 hours at 20 ºC, 5 hours at 80ºC, 3 hours at 120ºC
** CSM Laminate made with 1 layer Rovicore 600 D3 600 Curing schedule – 24 hours at 20ºC, 16 hours at 40ºC

Technical Details & Test Data

Additives

The addition of pigment pastes, fillers or other additives can adversely affect the Resin Transfer Molding process and the properties of the cured laminate. Users should consult Scott Bader’s Technical Service Department before making any such additions.

Post Curing

For optimum properties, laminates made using Crystic 781PALV should be post cured before being put into service. The laminate should be allowed to cure for 24 hours at 20°C, and then be oven cured for a minimum of 16 hours at 40°C or 3 hours at 80°C.

Packaging & Availability

Packaging Type
Packaging
Crystic® 781PALV is supplied in 25kg, 200kg and 1 ton containers. Bulk supplies can be delivered by road tanker.

Storage & Handling

Storage
Crystic® 781PALV should be stored in the dark in suitable closed containers. It is recommended that the storage temperature should be less than 20°C where practical, but should not exceed 30°C. Ideally, containers should be opened only immediately prior to use.
Pot Life

 

Temperature Pot Life in minutes using Trigonox 44B
  1.0 1.5 2.0
Pot life in minutes at 20ºC - - 8.5
Pot life in minutes at 25ºC - - 6
Pot life in minutes at 40ºC 5 3.5 2

The resin, mold and workshop should be at, or above 15°C before curing is carried out