ELASTAFLEX™ 1.0

Identification & Functionality

Chemical Family

Polyureas

Product Type

Solventless & High Solids Coating

Technologies

Ready-to-Use Products

Product Families

Ready-to-Use Products — Paints & Coatings

Other Paints & Coatings

Features & Benefits

Labeling Claims

Solvent-free,

VOC-free

Ready-to-Use Product Features

Fast Setting,

Good Gloss Retention,

Water Resistant

FEATURES

• 100% solids, no solvents, and no VOCs.
• Extended tack time to allow deep surface penetration.
• Fast-set 1:1 ratio, return to service in hours, not days.
• Compliant with FDA/USDA for incidental food contact.

Applications & Uses

Markets

Building & Construction,

Paints & Coatings

Applications

Building & Construction — Building Envelope & Roofing

Architectural Coatings

Paints & Coatings — Industrial Coatings

Industrial Coatings

Application Method

Spray

Compatible Substrates & Surfaces

Concrete,

Masonry,

Metal,

Steel

RECOMMENDED USES

*NUCLEATED SPRAY 

• Roof coating used over metal, polyurethane foam, concrete, and certain single ply membranes.
• Liner for concrete tanks, ponds, lagoons, reservoirs, dikes, tunnels, barges, etc.
• Coating for steel or other surfaces subject to corrosion.
• Encapsulation for EPS or other types of flotation materials.
• Replace or repair failed sheet membrane liners, steel tanks, silos, and pipes.
• In between slab waterproofing.
• Encapsulation for asbestos, lead paint, or other dry hazardous materials.
• Earthen containment used with geotextile membranes. 

*For nucleated spray a compressor capable of producing clean air @ minimum 20 cfm per minute @ 100 psi is necessary.

JOINTFILL COVERAGE RATES: Linear Feet Per Gallon
INCHES	1.0	1.25	1.5	2.0	2.5
1/8”	154’	123’	103’	77’	61’
3/16”	102’	82’	68’	51’	41’
1/4”	77’	62’	51’	38’	30’
3/8”	51’	41’	34’	25’	20’

 

GENERAL APPLICATION INSTRUCTIONS

Apply ELASTAFLEX™ 1.0 only to clean, dry, sound surfaces free of loose particles or other foreign matter. A primer may be required, subject to type and/or condition of the substrate. X3 can be sprayed over a broad range of ambient andsubstrate temperatures.

To reduce the possibility of blisters and blow holes when applying ELASTAFLEX™ 1.0  to cementitious or other porous surfaces:

1. Do not apply on damp or wet substrates.
2. Start spray application after peak heat of the day when surface is cooling.
3. Do not apply on areas in direct sunlight.
4. The temperature of the ELASTAFLEX™ 1.0 material and hose temperature should be approximately the same temperature as the substrate being sprayed. Adhere toinstructions on container label.

It is recommended that ELASTAFLEX™ 1.0 be sprayed in multi-directional(north-south/east-west) passes to ensure uniform thickness.To achieve optimum mix and rise, nucleation at the gunneeds to be a minimum of 15 cfm at 90 psi.

Follow the instructions attached to “A” and “B” container. Adhesion tests are always recommended prior to application.

Properties

Wet Properties

	Value	Units	Test Method / Conditions
Solids by Volume	100	%	-
Solids by Weight	100	%	-
Volatile Organic Compounds (0 g/l)	0	lbs./gal.	-
Theoretical Coverage DFT (16 mils/gal)	100	sq. ft.	-
Weight per gallon (approx.)	8.55 (3.87)	lbs. (kg)	-
Number of Coats	1 - 2	-	-
Mix Ratio	1 “A” : 1 “B”	-	-
Viscosity (77°F, 25°C) (A,B)	450 ± 50 (775 ± 50)	cPs	-

Regulatory & Compliance

Certifications & Compliance

FDA Compliant

Technical Details & Test Data

TYPICAL PHYSICAL PROPERTIES

Service Temperature	-50°F - +200° (-45°C - +93°C)
*Cured film properties sprayed with low pressure; unheated proportioner
Tensile Strength ASTM D638	± 900 psi (6 MPa)
Elongation ASTM D638	± 400%
Hardness (Shore A) ASTM D2240-81	60 ± 5
Hardness (Shore D) ASTM D2240-81	20 ± 5

*The samples for tests were sprayed with LPG Proportioner with SPI Lock N Load gun using the SPI polyurea nucleation kit. 

*Cured film properties poured with low pressure; unheated proportioner
Tensile Strength ASTM D638	± 2300 psi (16 MPa)
Elongation ASTM D638	± 500%
Hardness (Shore A) ASTM D2240-81	70 ± 5
Hardness (Shore D) ASTM D2240-81	30 ± 5

Test samples were poured through LPG proportioner with Static Mix gun at 150 psi at 70°F (21°C).

*Cured film properties sprayed with high pressure; high heated proportioner
Tensile Strength ASTM D638	± 2400 psi (16.5 MPa)
Elongation ASTM D638	± 500%

Test samples were sprayed at 2800 psi at 165°F.

*All cured film properties are approximate since processingparameters, ad-mixture types, and quantities will change physical properties of the cured elastomer. All samples for above tests were un-tinted and force cured oraged for more than three weeks, it is recommended that the user perform their own independent testing.

CURING SCHEDULE

Gel	± 25 - 50sec.
Tack Free	± 1.5 - 2.5 min.
Post Cure	** 24 hour
Recoat	0 - 24 hours

**Complete polymerization to achieve final strength can take up to several days or weeks, depending on a variety of conditions or product type.

Applications & Uses

The polyol “B” component must be thoroughly powermixed each day, prior to use. Use a SPI folding blade mixeror equivalent equipment approved by SPI. Install mixer through the extra 2” bung hole provided on all “B” drums. Care must be taken not to cross contaminate the individual components with the mixing equipment. Using any thinner may adversely affect product performance.

SURFACE PREPARATION

It is recommended that oxidized polymeric surfaces be power washed with 2500 - 3500 psi water pressure to achieve maximum adhesion of ELASTAFLEX™ 1.0. If there is a possibility of surface contamination, scrub with a solution of 1/4 tsp. Dawn detergent plus 1 tbsp. of vinegar per 1 gallon of warm water, followed by a thorough water rinse.

SPI Prep Wipe™ applied prior to application of ELASTAFLEX™ 1.0 generally increases adhesion to certain finishes.

LIMITATIONS

• ELASTAFLEX™ 1.0 is for professional use only. User must be proficient in the application of ELASTAFLEX™ 1.0 and the use of the high pressure heated plural component equipment used to apply it.
• ELASTAFLEX™ 1.0 must be stored at temperatures between 60—90°F (15—32°C).
• Liquid temperature in containers during application of product should be 75°F (24°C) minimum, 85°F (29°C) optimum, and 95°F (35°C) maximum.
• Apply ELASTAFLEX™ 1.0 when surface and air temperatures are above 40°F (5°C) and the surface temperature is at least 5°F (3°C) above dew point and rising.
• Avoid moisture contamination in containers. Containers should not be resealed if contamination is suspected. CO2 created pressure can develop. Do not attempt to use contaminated material. 
• Product and hose temperature during application should be 85°F (29°C).
• Undried air exposed to liquid components will reduce physical properties of the cured coating.
• The material supplied is a two component system(component “A”/component “B”, which is used to formulate this product. The quality and characteristics of the finished polymer is determined by the mixture and application of the two components by the person applying the polymers.

RECOMMENDED EQUIPMENT SETTINGS

• Lock ‘n LoadTM gun with 12” mixer. 
• Standard 1:1 ratio, LPGTM equipment developing 50 - 500 psi (0.3 - 3.4 mpa) dynamic pressure.
• Substrate temperature should be a minimum of 50°F (10°C).

Packaging & Availability

Packaging Type

Drums

COLORS

ELASTAFLEX™ 1.0 is available in SPI standard colors(*White, Manila, Light Gray) Sand, Medium Gray, and Black. Custom colors will be quoted upon request. Aluminized ELASTAFLEX™ 1.0 is also available under the name ELASTAFLEX™ ARC. High pigment loading available where required at an additional cost.

*Note: In continuous full-light exposure white or very lightcolors will change over a period of time. Aliphatic urethane,polyurea, and various aliphatic topcoats must be used whencolor stability is required.

PACKAGING

This product sold in standard 10, 30, 110 gallon drum, and 500 gallon tote sets.

Storage & Handling

Shelf Life

6 Months