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ELASTAFLEX™ HP

1 of 4 products in this brand
ELASTAFLEX™ HP is a unique blend of aliphatic and aromatic polymer chemistry with greater color/gloss retentionand is more UV resistant than aromatic polyureas*. ELASTAFLEX™ HP is a very economical 100% pure polyurea whichexhibits very high tensile strength and elongation. ELASTAFLEX™ HP was stretched to twice the samples originallength at 30 times per minute, more than 530,000 times before breaking.

Product Type: Solventless & High Solids Coating

Compatible Substrates & Surfaces: Concrete, Masonry, Metal, Steel

Features: Good Color Stability, Good Gloss Retention, High Tensile Strength, UV Resistant, Water Resistant

Application Method: Spray

Chemical Family: Polyureas

Technical Data Sheet
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Identification & Functionality

Chemical Family

Features & Benefits

Labeling Claims
FEATURES
  • Manufactured with high pigment loading for enhanced color stability and gloss retention.
  • Extended gel time for better flow-out providing a smooth, more uniform finish and better substrate penetration.
  • Forms a monolithic membrane that can be handled and walked on within minutes from the time it’s sprayed.
  • ELASTAFLEX™ HP liner is very supple with minimal shrinkage.
  • Compliant with FDA/USDA for incidental food contact.
  • ASTM E84-97a and complies with NFPA and UBC Class 1 fire rating.
  • 100% solids, no solvents, and zero VOCs.

Applications & Uses

Application Method
Compatible Substrates & Surfaces
RECOMMENDED USES
  • Liner for concrete tanks, ponds, lagoons, reservoirs, dikes, tunnels, barges, etc.
  • Roof coating used over metal, polyurethane foam, concrete, and certain single ply membranes.
  • Coating for steel or other substrates exposed to corrosion.
  • Encapsulation for EPS or other types of flotation materials.
  • Replace or repair failed existing sheet membrane liners, steel tanks, silos, and pipes.
  • In between slab waterproofing.
  • Encapsulation of asbestos, lead paint, or other dry hazardous materials.
  • Earthen containment used with geotextile membranes.
GENERAL APPLICATION INSTRUCTIONS

Apply ELASTAFLEX™ HP only to clean, dry, sound, surfaces free of loose particles or other foreign matter. ELASTAFLEX™ HP can be sprayed over a broad range of ambient and substrate temperatures. It is recommended that ELASTAFLEX™ HP be sprayed in multi-directional (north/south - east/west) passes to ensure uniform thickness.

COMMON SUBSTRATES:

STEEL: 4-5 mil anchor profile is best for maximum adhesion andvaries per application and conditions; adhere to proper SSPC standards. 

WOOD: Apply polyurea onto a clean, dry, and sanded surface; free from burrs, splinters and loose debris. (It is recommended to prime wood and other porous surfaces before application of heated, fast-set polyureas to reduce pin holing).

CONCRETE: Prepare concrete in accordance with SSPC/NACE Standards and SPI Concrete Prep Guide. 

NOTE: It is recommended that existing surfaces be powerwashed with 2500—3500 psi water pressure to enhanceadhesion of ELASTAFLEX™ HP. If there is a possibility ofsurface contamination, scrub with a solution of 1/4 tsp Dawn detergent and 1 tbsp of vinegar, per 1 gallon of warm water. Follow with a thorough water rinse. If there is oxidation onthe surface of the existing substrate; it must be removed prior to application of ELASTAFLEX™ HP. Removal of oxidation can be done via mechanical methods to insure the ELASTAFLEX™ HP has a sound substrate to adhere to. The use of SPI Prep Wipe™ solution will tack up the existing polyurea coating andhelp promote bonding of the ELASTAFLEX™ HP.

Properties

Wet Properties
ValueUnitsTest Method / Conditions
Solids by Volume100%-
Solids by Weight100%-
Volatile Organic Compounds (0 g/l)0lbs./gal.-
Theoretical Coverage DFT (16 mils/gal)100sq. ft.-
Weight per gallon (approx.)8.7 (3.94)lbs. (kg)-
Number of Coats1 - 2--
Mix Ratio1 “A” : 1 “B”--
Viscosity (77°F, 25°C) (A,B)525 ± 50 (375 ± 50)mPa.s-

Regulatory & Compliance

Certifications & Compliance

Technical Details & Test Data

Applications & Uses

Thoroughly agitate the “B” components of this product prior to application. Use a SPI folding blade mixer or equivalent equipment approved by SPI. Install mixer through the extra air specific 2” bung hole provided on all “B” drums. Care must be taken not to cross contaminate the individual components with the mixing equipment; for best mixing results, supply the SPI mixer with 25 cfm of air at 100 psi. Thinning is not required. Using any thinner may adversely affect product performance.

PROCESSING EQUIPMENT & SETTINGS
 MACHINES: 
 GRACO
 (Gusmer, Glasscraft) 
 A-25* 
 A-XP1 
 E-10 HP 
 E-20* 
 E-30* 
 E-XP1 
 E-XP2 
 H-20/35 Pro 
 H-25* 
 H3500 
 H-40* 
 H-50* 
 HV-20/35 
 H-XP2 
 H-XP3 
 Reactor2 E-XP2 
 Reactor2 H-XP2 
 Reactor2 H-XP3 
 Reactor2 E-30* 
 Reactor2 H-30* 
 Reactor2 H-40* 
 Reactor2 H-50* 
 PMC   GH-25* 
 GH-40* 
 PA-25* 
 PAX-25 
 PH-2* 
 PH-25* 
 PH-40* 
 PHX-2 
 PHX-25 
 PHX-40 
 PMCA-20 
 SPRAY FOAM
 EQUIP & MFG 
 5/12K* 
 6/6K* 
 6/12K 
 *2,000 psi machines 

 

 GUNS: 
 GRACO 
 (Gusmer, Glasscraft) 
 Fusion AP 
 Fusion MP 
 GAP Pro 
 GX7-DI 
 GX-8 Pro 
 GX7-400 
 P2 
 P2 Elite 
 P2 Elite “C” 
 D7 
 PMC   AP-2 
 SPRAY FOAM
 EQUIP & MFG 
 Boss 

 

  • Standard 1:1 ratio, heated, plural-component equipment developing a minimum of 2000 psi (10.4 MPa) dynamic pressure at the gun with heating capabilities to 175°F(79°C) will adequately spray ELASTAFLEX™ HP.
  • Machines capable of producing a higher dynamic psimay be required depending on the service environment the ELASTAFLEX™ HP will be exposed to.
  • Proportioning machine primary heater temperature 160-170°F (71-77°C).
  • Hose temperature 160-170°F (71-76°C). A hose thermometer inserted under the insulation near the gun should read a minimum of 145-155°F (63-68°C).
  • Physical properties will be enhanced when sprayed at higher pressure (3000 psi or more); and utilizing an impingement mix gun such as MP Fusion or GX7-DI gun.
  • Do not use mixing chambers with output greater than 1.5 gallons per minute.
LIMITATIONS
  • ELASTAFLEX™ HP is for professional use only. User must be proficient in the application of ELASTAFLEX™ HP and the use of the high pressure heated plural component equipment used to apply it.
  • ELASTAFLEX™ HP must be stored at temperatures between 60—90°F (15—32°C).
  • Liquid temperature in containers/drums during application 70—100°F (21—38°C).
  • Apply ELASTAFLEX™ HP when surface and air temperatures are above 40°F (5°C) and the surface temperature is at least 5°F (3°C) above dew point and rising.
  • Avoid moisture contamination in containers. Containers should not be resealed if contamination is suspected.CO2 created pressure can develop. Do not attempt to use contaminated material.
  • Undried air exposed to liquid components will reduce physical properties of the cured coating.

Note: The material supplied is a two component system(component “A”/component “B”, which is used to formulatethis product. The quality and characteristics of the finishedpolymer is determined by the mixture and application of thetwo components by the person applying the polymers.

TYPICAL PHYSICAL PROPERTIES*
 Exposure Temperature**   -60° - 200°F (-50° - 93°C) 
 60 mils (1.5 mm)* 3,000 psi (20.85 MPa) dynamic pressure at the
gun. Graco MP Fusion gun with 29/29 mixing module and .040
ceramtip. 
 Tensile Strength
ASTM D638 
 ± 3,800 psi (26 MPa) 
 Elongation
ASTM D638 
 ± 700% 
 Hardness (Shore A)
ASTM D2240-81 
 80 ± 3  
 Hardness (Shore D)
ASTM D2240-81 
 29 ± 3 
 100% Modulus
ASTM D412 
 650 psi (4 MPa) ± 10 
 300% Modulus
ASTM D412 
 1,100 psi (8 MPa) ± 20 
 Tear Resistance
ASTM D624 
 370 PLi (52.53 KN/m) ± 50 

 

 60 mils (1.5 mm)* 1,600 psi (11.12 MPa) dynamic pressure at the
gun. Graco AP Fusion gun with 29/29 mixing module. 
 Tensile Strength
ASTM D638 
 ± 2,800 psi (19 MPa) 
 Elongation
ASTM D638 
 ± 700% 
 Hardness (Shore A)
ASTM D2240-81 
 80 ± 3  
 Hardness (Shore D)
ASTM D2240-81 
 29 ± 3 

CURING SCHEDULE

 Gel   ± 16 sec  
 Tack Free   ± 33 sec 
 Post Cure***    24 hour 
 Recoat   0 - 12 hours 

*-All cured film properties are approximate since processing parameters, ad-mixture types, and quantities change physical properties of the cured elastomer. Elevated temperatures will accelerate the curing process and shorten the re-coat window.
** Test performed in a dry, static environment.
*** Complete polymerization to achieve final strength can take upto several days or weeks, depending on a variety of conditions orproduct type. All samples for above tests were force cured 48hours or aged for more than three weeks. It is recommended that the user perform their own independent testing.

TEST INFORMATION
 FLAME SPREAD
ASTM E108-07a  
 Class A Passed 
 ABRASION RESISTANCE
ASTM D4060
1000 g - 1000 cycles 
 H-18 wheel   110 mg loss 
 WEATHERABILITY (black)
3000 hours (QUV) 
 no evidence of failure 
 MANDREL BEND
ASTM D522-13 
 1/4” at -60°F
Passed 

 

Packaging & Availability

Packaging Type
COLORS

ELASTAFLEX™ HP is available in White, Manila, and Light Gray as well as our standard colors Sand, Medium Gray, and Black. Aluminized ELASTAFLEX™ HP is also available under the name ElastaFLEX ARC™.

Note: ELASTAFLEX™ HP in continuous full-light exposure, white or very light colors will change over a period of time. Aliphatic urethane and other suitable top coats can be used where long-term esthetics are of critical importance.

PACKAGING

This product is sold in standard 110 gallon drum and 550 gallon tote sets. Available in other container sizes.

Storage & Handling

Shelf Life
6 Months