Products

Toray Amilan® CM3001G-30 is a Polyamide 66 (Nylon 66) product filled with 30% glass fiber. It is available in Asia Pacific, Europe, or North America. Typical application includes automotive. Primary characteristic includes flame rated.

Toray Nomex® Honeycomb Core—Aerospace Grade is manufactured from Nomex® paper sheets and is coated and bonded together with a phenolic resin. Designed to offer users and designers high strength-to-weight properties at relatively low cost, Nomex® honeycomb is particularly suitable as a core material for production of sandwich structures requiring significant FST performance and using high performance fiber reinforced composites as the facing material.

Amilan® CM3001-N is a Polyamide 66 (Nylon 66) product. It is available in Asia Pacific, Europe, or North America. Primary characteristic: flame rated.

Toray Nomex® Honeycomb Core—Commercial Grade is manufactured from Nomex® paper sheets and is coated and bonded together with a phenolic resin. Designed to offer industrial users and designers high strength-to-weight properties at relatively low cost, Nomex® honeycomb is particularly suitable as a core material for production of nonmetallic sandwich structures using high performance fiber reinforced composites as the facing material.

Toray Toray MicroPly™ ES72A-2 is a 125°C (257°F) curing low-density, expanding, unsupported, epoxy syntactic core. ES72A-2 offers reduced processing, a one-shot cure, the ability to anchor inserts or fastenings, and increases the opportunity to consider lightweight, thin-walled composite sandwich structures. ES72A-2 can be easily contoured and shaped. Toray MicroPly™ ES72A-2 expands using a closed cell process ensuring complete homogeneous cell structure, the density/strength may be altered simply by changing cure pressure or limiting the volume available for expansion, the material is capable of expanding up to 650%. Toray MicroPly™ ES72A-2, formerly Amspand, is available in a variety of thicknesses down to 1 mm, and is supplied in sheets (625 mm x 400 mm).

Toray Toray Cetex® TC910 is a thermoplastic composite using a polyamide 6 (PA6) matrix resin. This product provides excellent mechanical performance at a good price-to-weight ratio. It features high strength and wear resistance and performs well at elevated temperatures. TC910 is also resistant to solvents. As a result of these attributes, Toray Cetex® TC910 is commonly used in a variety of automotive and transportation Applicationss. Secondary details in the final part may be injection overmolded using injection-grade polyamides. Toray Cetex® TC910 is available in glass or carbon reinforced UD tapes. Nylon 6-based Thermoplastic Composite. Indefinite at 25°C (77°F).

Toray Amilan® CM1017 XL3 is a Polyamide 6 (Nylon 6) product. It is available in Asia Pacific, Europe, or North America. Characteristics includes flame rated, fast molding cycle, good toughness and heat resistant.

Toray E721-FR is a modified epoxy resin system of medium viscosity for cures at 120°C (248°F), pre-impregnated into high performance fibers such as carbon, glass, and aramid. Toray E721-FR offers excellent structural properties, flame retardancy, and exceptional toughness allowing direct lamination to honeycomb without the use of resin film. Toray E721-FR is designed for structural Applicationss in the motor racing, marine industries, and for a wide range of engineering Applicationss. If fire-retardant properties are not required, consult separate data sheet for Toray E720.

Toray E731 is a toughened epoxy resin system designed to deliver enhanced resin clarity for cosmetic components within high performance automotive. The resin formulation ensures that components are free from white-spots and exhibit high clarity.

Amilan® CM1017 is a Polyamide 6 (Nylon 6) product. It is available in Asia Pacific, Europe, or North America. Primary characteristic: flame rated.

Toray Toray CFRT® TL-2100 consist of the same composition resin, carbon fiber, and laminate )concept of our proprietary sandwich construction. The carbon fiber (graphite) provides strength, stiffness, and durability. TL-2100 Semi-Flex, Semi-Rigid, Rigid, and Ultra differ only in terms of the volume of carbon fiber used and the thickness of the sheet material. TL-2100’s custom-designed weave provides high-strength carbon fiber in the longitudinal direction of an orthotic.

Toray Toray MicroPly™ SC72A is a 120°C (248°F) curing low-density unsupported epoxy syntactic core. Toray MicroPly™ SC72A offers reduced processing, a one-shot cure, the ability to anchor inserts or fastenings, and increases the opportunity to consider lightweight, thin-walled composite sandwich structures. Considerable cost reductions can be realized when SC72A replaces prepreg as the core material, and where sandwich cores below 3 mm are difficult to achieve in honeycomb core, Toray MicroPly™ is a superior alternative. Toray MicroPly™ SC72A is available in a variety of thicknesses down to 1 mm and is easily contoured and shaped. SC72A is supplied on a roll (15 m x 400 mm) or in sheets (625 mm x 400 mm). Toray MicroPly™ SC72A is compatible for co-cure with Toray E720 and E722 mid temperature curing prepregs.

Toray Amilan® CM3001G-45 is a Polyamide 66 (Nylon 66) product filled with 45% glass fiber. It is available in Asia Pacific, Europe, or North America. Primary characteristics are flame rated.

Toray Toray AmberTool® HX56 is a low temperature curing epoxy composite tooling prepreg. After a suitable post cure, an end use temperature of 180°C (356°F) is achieved. Toray AmberTool® HX56 achieves an excellent surface finish for small to medium sized autoclave tooling.

Toray Amilan® CM1011G-30 is a Polyamide 6 (Nylon 6) product filled with 30% glass fiber. It is available in Asia Pacific, Europe, or North America. Typical application includes Automotive. Primary characteristics are flame rated.

Toray Amilan® CM1011G-15 is a Polyamide 6 (Nylon 6) product filled with 15% glass fiber. It is available in Asia Pacific, Europe, or North America. Typical application includes Automotive. Primary characteristics are flame rated.

Toray E722 is a 120°C (248°F) cure toughened epoxy component prepreg. E722 is designed for structural Applicationss in the motorsport and marine industries. Toray E722 would also suit general aircraft fittings, sporting equipment, and a wide range of engineering Applicationss. Toray E722 is compatible for co-cure with Toray MicroPly™ EF72, a 120°C (248°F) cure resin film, and Toray MicroPly™ SC72A syntactic core. 120°C (248°F) Cure Toughened Epoxy Resin System

Toray Toray CFRT® AG18-2L is a reinforced thermoplastic composite laminate. It blends the benefits of a thermoplastic polymer matrix with woven glass fibers in a plain weave for enhanced performance. The AG-18 2L style laminate is available in a dual-layer product with glass fibers in both directions (0° & 90°). This construction is ultra-thin, lightweight, and resilient for improved energy return.

Toray Toray CFRT® TW-2000 is a reinforced thermoplastic composite laminate. It blends the benefits of a thermoplastic polymer matrix with woven carbon fibers in a twill weave for enhanced performance. The TW-2000 1L & 2L style laminate is available in a single or multilayer product; carbon fiber reinforcement at 0° and 90° orientations that is ultra-thin, lightweight, and resilient for improved energy return.

8020 Rapi-Ply is a Outstanding vacuum-bag-only (out-of-autoclave) processing capability. No debulking required off Bi-layer form facilitates fast lay-up

Toray E732 is a snap cure toughened epoxy resin matrix optimized for press curing (compression molding) prepreg Applicationss. With a cure time of 4 minutes at 160°C (320°F), an onset Tg of 170°C (338°F) is achieved. At this higher temperature, medium-to-high production rates can be accomplished, with customers able to produce beyond 50,000 parts per year. Toray E732 is a versatile matrix with a range of processing options allowing a variety of automotive and industrial Applicationss to be realized.

Aluminum Flex-Core® honeycomb utilizes either 5052 or 5056 alloy foil material and is available in two cell sizes. FlexCore® has unique cell configurations that significantly reduce anticlastic behavior and permit small radii of curvature without deformation of the cell walls or loss of mechanical properties. Aluminum Flex-Core® has been developed to allow the designer and fabricator freedom in the utilization of honeycomb for components requiring simple and compound curvatures. Highly contoured sandwich panels such as leading edges and flaps, nacelles, fairings, doors, and access covers, and other parabolic, spherical, and cylindrical shapes are prime Flex-Core® candidates. Duplicate die model and control tooling for aerospace use are also examples of Flex-Core® Applicationss. As with standard aluminum honeycomb, Flex-Core® provides controlled crush characteristics without rebound and thus curved energy absorption units become feasible and economical.

Toray E720 is a 120°C (248°F) cure toughened epoxy prepreg. E720 offers excellent adhesive properties, allowing direct lamination to honeycomb without the use of a film adhesive. E720 is designed for structural Applicationss in motorsport and marine industries. E720 would also suit general aircraft fittings, sporting equipment, and a wide range of engineering Applicationss. Toray E720 is compatible for co-cure with Toray’s 120°C (248°F) cure resin film MicroPly™ EF72 and syntactic core Toray MicroPly™ SC72A. If fire retardant properties are required, refer to Toray E721-FR. 120°C (248°F) Cure Toughened Epoxy Resin System

Toray Toray CFRT® TW-1000 is a reinforced thermoplastic composite laminate. It blends the benefits of a thermoplastic polymer matrix with woven carbon and glass fibers in a twill weave for enhanced shapes and performance. The TW1000 style laminate is available in a single-layer product; carbon in one direction and glass fibers at a 90° orientation to the carbon. This product is ultra-thin, lightweight, and resilient for improved energy return.

Toray Amilan® CM1011G-45 is a Polyamide 6 (Nylon 6) product filled with 45% glass fiber. It is available in Asia Pacific, Europe, or North America. Primary characteristics are flame rated.

Toray 8020-FR is a modified epoxy resin system suitable for curing between 70°C (158°F) and 120°C (248°F). The medium viscosity resin is pre impregnated into high performance fibers such as carbon, glass and aramid. Toray 8020-FR offers excellent structural properties, flame retardance and toughness. Toray 8020-FR is designed for structural Applicationss in the motor racing, general industrial fabrications and marine industries and is suitable for a wide range of engineering Applicationss.

Toray Toray CFRT® BW-1000 is a reinforced thermoplastic composite laminate. It blends the benefits of a thermoplastic polymer matrix with woven carbon and glass fibers in a basket weave for enhanced performance. The BW-1000 style laminate is available in a single-layer product; carbon in one direction and glass fibers at a 90° orientation to the carbon that is ultra-thin, lightweight, and resilient for improved energy return.

Toray Toray CFRT® TWAG is a reinforced thermoplastic composite laminate. It blends the benefits of a thermoplastic polymer matrix with woven glass fibers in a twill weave for enhanced shapes and performance. The TWAG style laminate is available in a single-layer product. The TWAG laminate is ultra-thin, lightweight, and resilient for improved energy return.

Toray Toray MicroPly™ SC8020A is a low-density unsupported epoxy syntactic core. The material has been developed to offer a long out life and flexible cure schedules at 70°C to 130°C (158°F–266°F). Toray MicroPly™ SC8020A offers reduced processing, a one-shot cure, the ability to anchor inserts or fastenings, and increases the opportunity to consider lightweight, thin walled composite sandwich structures. Considerable cost reductions can be realized when SC8020A replaces prepreg as the core material, and where sandwich cores below 3 mm are difficult to achieve in honeycomb core, Toray MicroPly™ is a superior alternative. Toray MicroPly™ SC8020A is available in a variety of thicknesses down to 1 mm, is easily contoured and shaped. SC8020A is supplied on a roll (15 m x 400 mm) or in sheets (625 mm x 400 mm). Toray MicroPly™ SC8020A is compatible for co-cure with Toray’s E720, E722, and 8020 prepregs.

Toray’s aluminum aerospace (AAA) grade honeycomb core is available in corrosion-resistant 5052 and 5056 alloys. Designed predominately for use in sandwich structures to produce highly engineered structural components. In particular, the material offers the designer high strength-to-weight properties at relatively low cost, aluminum honeycomb is particularly suitable as a shear carrying core in adhesively bonded sandwich panel assemblies.

Toray Advanced Composites’ aluminum commercial (AAC) grade honeycomb core is manufactured from corrosionresistant 3003 alloy foil. Designed to offer industrial users and designers high strength-to-weight properties at relatively low cost, aluminum honeycomb is particularly suitable as a shear carrying core in adhesively bonded sandwich panel assemblies.

Toray RS-1 is an epoxy prepreg resin that provides an excellent balance of mechanical properties, toughness, and modulus. RS-1 has been evaluated and qualified in areas ranging from marine to aerospace and dielectric structures. RS-1 is also available in a lower temperature curing formulation 80°C (176°F).

Toray 8020 is a new generation of toughened epoxy resin systems offering a balance of mechanical properties and excellent surface finish. The resin system has been developed to offer a long out life and flexible cure schedules and can be applied to a wide range of high performance fibers. Toray 8020 is compatible for co-cure with Toray’s resin film, Toray 8020, and Toray’s syntactic core, Toray MicroPly™ SC8020A.

Toray Toray CFRT® PW-1000 is a reinforced thermoplastic composite laminate. It blends the benefits of a thermoplastic polymer matrix with woven carbon and glass fibers in a plain weave for enhanced performance. The PW-1000 style laminate is available in a single-layer product; carbon in one direction and glass fibers at a 90° orientation to the carbon. This product is ultra-thin, lightweight, and resilient for improved energy return.

Toray E726 is a toughened epoxy resin system with controlled flow for cures at 120°C (248°F), pre-impregnated into high performance fibers such as carbon, glass and aramid. It is designed for use within medical and industrial Applicationss and would also suit a wide range of engineering Applicationss. Toray E726 is compatible for co-cure with Toray EF72, a 120°C (248°F) cure resin film and Toray MicroPly™ SC72A syntactic core.

Toray Toray CFRT® XTS 3L and 4L are reinforced thermoplastic composite laminates. They blend the benefits of a thermoplastic polymer matrix with uni-directional glass fibers for enhanced performance. The XTS style laminate is offered in 3-layer (0°/90°/0°Fiber orientations) and 4-layer (0°/90°/90°/0°Fiber orientations) construction that is ultrathin, lightweight, and resilient for improved energy return.