company tower banner
United Adhesives Company Logo

United Adhesives EP1641

United Adhesives EP1641 is a low coefficient of thermal expansion epoxy adhesive.

Product Type: 1K (1 component) Adhesive, Epoxy Adhesive, Potting Compound

Application Area: Aerospace Applications, Heat Sink, Semiconductor Die Attach, Semiconductors, Telecommunications Applications

Compatible Substrates & Surfaces: Aluminum, Ceramic, Copper, Metal, Silicon, Stainless Steel

Cure Method: Heat Cure

Technical Data Sheet
  • TypeDocument Name
View All Documents

Knowde Enhanced TDS

Identification & Functionality

Features & Benefits

Characteristics

EP1641 is an epoxy-based low coefficient of thermal expansion (CTE) structural bonding and potting adhesive for electronic applications. It is a readily usable one-part that cures at elevated temperature to provide strong bonding to silicon, flip chip, BGA, ceramics, LTCC, aluminum, copper, stainless steel, etc. The very low CTE formulation provides better thermal cycle performances. Its strong oil and chemical resistance and high voltage insulation capability makes it ideal for electronic potting and encapsulation applications. EP1641 is flowable at both ambient and elevated cure temperature.

Special Features & Benefits
  • Low CTE for stress compliance
  • High thermal stability
  • High structural bonding strength
  • Strong oil and chemical resistance
  • Low bleeding, low volatile
  • Low ionic content

Applications & Uses

Cure Method
Typical Applications
  • Aerospace electronics
  • Automotive electronics
  • Semiconductor and Telecommunications
  • Bonding of die to LTCC, Al, Cu
  • Bonding of power devices to heat sinks
  • Structural bonding or potting
  • Resistance to thermal vibration
  • Potting and encapsulation for media protection
Processing Instruction
  • The adhesive is a pre-mixed adhesive as one part for easier applying. In order to keep longer usage life, please always store the original or left material in freezer (- 40°C). For some applications, it is recommended to warm the adhesive to about 50°C to promote easier flow. Any possible air bubbles can be removed by vacuum.
  • We recommend running preliminary tests to optimize conditions for the particular application. Comprehensive processing instructions can be obtained by contacting directly to United Adhesives, Inc.

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Density1.6Gram /ccASTM D792
Viscosity (25°C)25000.0cpsASTM D2196
Typical Cured Properties
ValueUnitsTest Method / Conditions
Adhesion (Avai Lap Shear)min. 1800PsiASTM D1002
Coefficient Of Thermal Expansion (Greater Tha Tg)68.0ppm/°CIPC-TM-650
Coefficient Of Thermal Expansion (Less Than Tg)19.0ppm/°CIPC-TM-650
Cure Time (125°C)45.0minDSC
Cure Time (150°C)15.0minDSC
Cure Time (80°C)approx. 3HrDSC
Dielectric Strengthmin. 500Volt/mil ACASTM D149
Pot / Work Life (After Warmed Up, 25°C)8.0hrViscosity double
Temperature Usage-80 to 200°CTGA
Glass Transmission150.0°CDMA
Volume Resistivitymin. 10E+12Ohm-cmASTM D257
Young's Modulus8.9GPaDMA

Safety & Health

Safety

General hygiene regulations should be observed.

Storage & Handling

Storage

EP1641 has a shelf life of at least 6 months when stored at freezer (-40°C) in the originally sealed container. The 'Best use before end' date of each batch appears on the product label. Storage beyond the date specified on the label does not necessarily mean that the product is no longer usable. In this case however, the properties required for the intended use must be checked for quality assurance reasons.