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Armor Plate 991 Anchor Bolt and Rebar Grout For Vertical Holes

1 of 6 products in this brand
Armor Plate 991 Anchor Bolt and Rebar Grout For Vertical Holes is a pourable grade epoxy grout that is ideal for a variety of maintenance and construction projects. AP 991 is so versatile because it forms an impervious chemical and moisture barrier that inhibits corrosive and oxidizing processes at the rebar and anchor bolts. AP 991 is primarily used for grouting rebar and anchor bolts. It is also used as a patching compound for concrete, steel, and wood. AP 991 will also bond new concrete to old concrete. AP 991 is recommended to anchor equipment such as compressors, diesel engines, printing presses, power generators, hydraulic presses, turbines and pumps.

Product Type: Grout

Application Area: Pipes

Features: Acid Resistant, Chemical Resistant, Pourable, Salt Resistance, Solvent Resistant, Steam Resistant, Water Resistant

Chemical Family: Epoxy & Epoxy Derivatives

Application Method: Brush

    Knowde Enhanced TDS

    Identification & Functionality

    Product Type

    Features & Benefits

    Advantages

    Exhibits outstanding strength properties Resists a wide variety of chemicals Quick and easy to install Can be applied in damp or dry conditions. Demonstrates strong bonding characteristics

    Applications & Uses

    Application Area
    Application Method
    Compatible Substrates & Surfaces
    Mixing

    Mix Armor Plate 991 Resin (part A) and Cure (part B) in equal proportions, by volume. Stir the mixture for at least 2 minutes, until a homogenous mixture is obtained. After the grout material is blended, clean, dry sand may be added.

    Application

    Armor Plate 991 may be applied with a brush. When placing AP 991 in anchor bolt or rebar holes, pour the hole one-quarter full and insert bolt. This method will assure that the anchor bolt or rebar is completely surrounded by the grouting material.

    Coverage and Estimating

    The theoretical coverage of the Armor Plate 991 is:

    Without Aggregate

    231 cu. in./gal.

    With Aggregate (3:1 ratio)

    924 cu. in./gal.

    The amount of grout (with aggregate) needed, without consideration of losses during mixing and application, is determined from the following formula:

    G 
    is the Amount of Grouting Material needed (gallons)
    r1 
    is the Radius of the Holes to be filled (inches)
    r2 
    is the Radius of the Bolt or Rebar (inches)
    d 
    is the Depth of the Hole (inches)
    n 
    is the Number of Holes to be filled

    The amount of AP 991 needed, in gallons, is:

    G / 4 ( 1 gal. / 231 cu. in.)

    Properties

    Typical Properties
    ValueUnitsTest Method / Conditions
    Color (mixed)Gray
    Mixing Ratio ((by vol.) Resin (part A) : Cure (part B))1 : 1
    Flashpoint ( (C.O.C.), Resin (part A))210.0°F
    Flashpoint ( (C.O.C.), Cure (part B))180.0°F
    Continuous High200.0°F
    Continuous Low-275.0°F
    Barcol Hardness (Scale E)80.0

    Technical Details & Test Data

    Chemical Resistance

    Armor Plate 991 forms a chemical barrier that is resistant to a wide variety of chemicals, including caustics, dilute acids, salt solutions, water, steam and petroleum solvents. Contact the Wil-Cor, Inc. Technical Department for chemical resistance in specific service conditions.

    Test Data
    Table One

    Dowel Diameter: D(in.)

    3/8 1/2 5/8 3/4 7/8 1

    Hole Diameter: A(in.)

    3/4 3/4 1 1 1.5 1.5

    Hole Depth: B(in.)

    6 6 8 8 12 12

    Minimum Distance From Edge: C(in.)

    4 4 4 4 5 5

    Total Load (lbs)

    2,200 4,000 5,750 8,500 11,000 11,500

    Load failure in these tests occurred in the concrete, not the AP 991, anchor bolts or rebar.

    Table Two

    Bolt Diameter: D(in.)

    3/8 1/2 5/8 3/4 7/8 1

    Hole Diameter: A(in.)

    1 1.5 1.75 1 2.5 3

    Hole Depth: B(in.)

    3 6 8 8 12 15

    Minimum Distance From Edge: C(in.)

    4 4 6 6 8 10

    Total Load (lbs)

    2,200 4,000 6,000 8,500 11,500 14,000

    Load failure in these tests occurred in the concrete, not the AP 991, anchor bolts or rebar.

     

     

    Material Requirements for Grouting Dowels

    Diameter (inches)

    Area (sq. in.) Diameter (inches) Area (sq. in.)
    0.25 0.05 2.25 4
    0.5 0.2 2.5 4.9
    0.75 0.45 2.75 5.95
    1 0.8 3 7.05
    1.25 1.25 3.25 8.3
    1.5 1.75 3.5 9.6
    1.75 2.4 3.75 11.05
    2 3.15 4 12.55

     

    Safety & Health

    Warning
    • Causes eye irritation.
    • May cause allergic skin reaction.
    • Avoid breathing vapor or mist
    • Do not get into eyes, on skin or clothing.

    Packaging & Availability

    Packaging

    Armor Plate 991 is available in stock sizes of 2-quart, 2-gallon and 10-gallon units.

    Freight Classification

    Plastic Liquid, N.O.S.
    F.O.B. – Pasadena, Texas
    May be air freighted.

    Storage & Handling

    Shelf Life

    The shelf life of AP 991 is a minimum of one (1) year if kept in tightly sealed containers in a dry location. AP 991 may keep up to 4 to 5 years. After one year of shelf life it is recommended that a test batch be mixed to determine its reactivity. Freezing or temperatures in excess of 110 °F will not affect the shelf life of AP 991