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ARCOR® EE-91 is a solvent-free epoxy rebuilding compound specially formulated to provide exceptional corrosion and abrasion protection for condensers and heat exchangers. This compound is particularly well-suited for immersion in various water environments, including saltwater, brackish water, and potable water. Notably, ARCOR® EE-91 will fully cure even when immersed in water. It can be applied at a thickness of up to 500 mils without experiencing slump. Furthermore, this product holds essential certifications such as NSF certification for portable water, USDA approval for incidental Food Contact in Meat & Poultry Production, and FDA Guideline CFR 21 Section 175.300 listing for repeated food contact use. ARCOR® EE-91 is a reliable solution for protecting equipment in demanding environments while meeting stringent industry standards. ARCOR Epoxy Technologies can tailor make or reformulate the product to suit customer needs. Please reach out if you need a custom formulated product!

Product Type: Bonding Putty, Repair Material, Solventless & High Solids Coating

Application Area: Condenser, Filters, Heat Exchangers, Hydro Wheels, Impeller, Pipes, Pump, Tank Lining, Valves, Water Screens

Application Method: Air Knife Coating, Wipe

Chemical Family: Epoxy & Epoxy Derivatives

Features: Acid Resistant, Alkali Resistant, Chemical Resistant, Excellent Solvent Resistance, Good Abrasion Resistance, Good Flexibility

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Identification & Functionality

Features & Benefits

Applications & Uses

Markets
Application Method
Cure Method
Surface Preparation

Metal surfaces are to be cleaned and degreased then abrasive blasted with chloride free abrasive. Exterior applications to SSPC SP-10 near white metal finish minimum 3 mil profile. Immersion applications to SSPC SP-5 White Metal, 3-5 mil profile. Grind flat all burrs, weld seams, radius sharp edges. Fresh blasted surfaces to be rebuilt as quickly as possible to prevent oxidation of the surface. For larger surface areas with ferrous metals apply a primer layer of ARCOR™ S-30 Prime to prevent oxidation of the surface and allow time for proper rebuilding of the damaged area.

Concrete surfaces should be degreased if oil and grease contamination is present. Degreased surface shall be high pressure washed, acid etched and high pressure washed again so surface is clean and free of all grease, oils and surface laitance. Existing coatings should be abrasive blasted to clean concrete. Prime with ARCOR™ EE-10

Mixing

Thoroughly mix Activator into Base with mixing stick or drill with low speed mixing blade scraping sides and bottom of container or mixing board. Mix by Volume 2 parts Base to 1 part Activator. Or by weight 100 grams base to 48 grams activator. Mix thoroughly to produce an even colored, streak-free material.

Application
Use heavy plastic squeegee or putty knife. Work material into profile of substrate to achieve maximum adhesion and to remove any entrapped air. Contour to correct form with putty knife or plastic applicator. If mold or form is used, coat its surface with a release agent to prevent adhesion of the material. Machining is possible using carbide tipped tools. Grinding is possible if done within 14 hours of application at 77ºF, 25ºC (add 1-1/2 hour for each 10ºF below 77º, subtract 1 hour for each 10º above 77ºF). Large holes and cracks can be bridged with glass or metal cloth.
Application Temperature
Keep between 55 to 95ºF (17 to 35ºC). Substrate: keep between 45 to 105ºF (7 to 40ºC). the difference in temperature of the substrate and the material should never exceed 10ºF, 5ºC. Substrate shall be a minimum of 5ºF (3ºC) above dew point. Do not apply if relative humidity exceeds 90%. If necessary heat the metal prior to surface preparation using electric heater or heat lamp. Never use gas, oil or kerosene heaters as they will leave a greasy residue on metal surface. For best results keep all material in warm area overnight (75ºF+) for ease of mixing. If necessary Base component of material can be heated by microwave for 30-45 seconds for a 1 KG Base unit or by warm water bath. Heat activated by warm water bath only. If necessary let material cool before application.
Overcoat / Cure Time
Re-coat while material is still soft, between 6 to 14 hours at 77ºF, 25ºC. If overcoat window is exceeded abrade surface with course sandpaper, grinder or brush blast. Full cure before immersion 72 hours at 77ºF. Add 1 day additional cure time for every 10ºF below 77ºF. Subtract 15 hours of cure time for each 10ºF above 77ºF. Force cure with heat for best performance for 1 hour at 200ºF, 93ºC, 12 hours at 120ºF at 120ºF, 49ºC.
Clean Up

Clean tools immediately after use with M.E.K., Acetone, 98+% Isopropyl Alcohol or similar

Properties

Temperature Properties
ValueUnitsTest Method / Conditions
Maximum Temperature for Immersion Service49.0°C
Maximum Temperature for Dry Heat93.0°C
Specifications
ValueUnitsTest Method / Conditions
Solid Content100.0% Volume
Pot Life (at 72°F)35.0min/kg
Chemical Resistance
Water Excellent
Alkalis Good
Inorganic Acids Fair
Organic Acids Fair
Organic Solvents Good
Film Thickness

up to 500 mils vertical

Flexibility

Good Fair Flexural Strength 10,000 psi

Mix Ratio

2:1 by Volume (Base:Activator) 100 gm: 48 gm by Weight

Packaging & Availability

Weight per Gallon

12 lbs (5.44 KG)

Storage & Handling

Shelf Life
5 Years (at 13-35ºC)