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ARCOR® 8510 is a solvent-free product that offers a unique blend of ceramics and special surface toughening agents, making it the most wear-resistant option available in its category. It is specifically designed for application in a single thick coat, with a thickness of up to 60 mils. This makes it an ideal material for protecting areas of fluid flow equipment that are prone to high wear. Additionally, it exhibits good chemical resistance and provides insulation against bi-metallic corrosion. ARCOR® 8510 offers excellent resistance to cavitation, further enhancing its durability and reliability. It is a top choice for effectively safeguarding equipment subjected to demanding wear and harsh environments. ARCOR Epoxy Technologies can tailor make or reformulate the product to suit customer needs. Please reach out if you need a custom formulated product!

Product Type: Repair Material

Application Area: Bow Thruster, Gate Valves, Hydro Electric Plants, Kort Nozzle, Pump, Shaft Cladding

Physical Form: Paste

Application Method: Air Knife Coating, Wipe

Chemical Family: Epoxy & Epoxy Derivatives

Features: Cavitation Protection, Improved Wear

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Identification & Functionality

Product Type

Features & Benefits

Labeling Claims
Ready-to-Use Product Features

Applications & Uses

Markets
Application Method
Cure Method
Surface Preparation
Metal surfaces are to be cleaned and degreased then abrasive blasted with chloride free abrasive. Exterior applications to SSPC SP-10 Near white finish minimum 3 mil profile. Immersion applications to SSPC SP-5 White metal, 3 to 5 mil profile. Grind flat all burrs, weld seams, radius sharp edges. Fresh blasted surfaces to be rebuilt as quickly as possible to prevent oxidation of the surface and allow time for proper rebuilding of the dam- aged area.
Mixing

Thoroughly mix Activator into Base with mixing stick scraping sides and bottom of container or mixing board. By Volume 1:1. By Mass 1 part Base to 7/8 part Activator. Or 100 grams Base to 90 grams Activator. Mix thoroughly to produce and even colored , streak-free material.. Mix thoroughly to produce and even colored, streak-free material.

Application
Use heavy plastic squeegee or putty knife. Work material into profile of substrate to achieve maximum adhesive and to remove any entrapped air. Contour to correct form with putty knife or plastic applicator. If mold or form is used be sure to coat its surface with a release agent to prevent adhesion of the material. Machining is possible using diamond tipped tools only. Grinding is possible only if done within 2 hours of application at 77ºF (add 1 hour for each 10ºF below 77ºF, subtract 1/2 hour for each 10ºF above 77ºF). Slurry pumps, blades, runners, gates in Hydro Electric Plants. Large gate valves, tail shaft cladding, kort nozzles and bow thrusters.
Application Temperature
keep between 55 and 95ºF (17-35ºC). Substrate: keep between 45-105ºF (7-40ºC). The difference in temperature of the substrate and the material should never exceed 10ºF, 5ºC. Substrate shall be a minimum of 5ºF (3ºC) above dew point. Do not apply if relative humidity exceeds 90%. If necessary heat the metal prior to surface preparation using electric heater or heat lamp. Never use gas, oil or kerosene heaters as they will leave a greasy residue on metal surface. For best results keep all material in warm area overnight (75ºF+) for ease of mixing. If necessary Base component of material can be heated by microwave for 30-45 seconds for a 1 KG Base unit or by warm water bath. Heat Activator by warm water bath only. If necessary let material cool before application.
Overcoat / Cure Time
Re-coat as soon as possible while material is still soft, within 2 hours at 77ºF. 25ºC. If overcoat window is exceeded abrade surface with course sandpaper, grinder or brush blast. Full cure before immersion 36 hours at 77ºF. Force Cure with heat for best performance for 1 hour at 200ºF, 93ºC, 12 hours at 120ºF, 49ºC.
Clean Up

Clean tools immediately after use with M.E.K., Acetone, 98+% Isopropyl Alcohol or similar

Properties

Physical Form
Temperature Properties
ValueUnitsTest Method / Conditions
Maximum Temperature for Immersion Service93.0°C
Maximum Temperature for Dry Heat177.0°C
Specifications
ValueUnitsTest Method / Conditions
Tensile Shear3850.0psiASTM D1002/steel:steel
Solid Content100.0% Volume
Pot Life1.0hour
Coverage (at 60 mils)64.0sq. ft.
Flexural Strength4700.0psiASTM D790/7 days
Compressive Strength10300.0psiASTM D695/7 days
Mix Ratio

1:1 by volume (Base:Activator) By Mass: 100 gm base: 99 gm Activator

Packaging & Availability

Weight per Gallon

12.4 (5.62 KG)

Storage & Handling

Shelf Life
5 Years (at 13-35ºC)