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ARCOR® Arcthane

1 of 54 products in this brand
ARCOR® Arcthane is a high elongation, elastomeric hybridized epoxy/urethane compound. This versatile product is specifically designed for expansion joint sealing and crack repair applications, offering excellent compatibility with epoxy coatings. The urethane component imparts toughness and flexibility, allowing for resilience in demanding conditions. Meanwhile, the epoxy aspect enhances water and chemical resistance, as well as shelf stability. ARCOR® Arcthane's unique formulation eliminates the moisture sensitivity and toxicity commonly associated with traditional urethanes, thanks to its epoxy reactivity. With its light paste consistency, this product can be easily applied using a squeegee or caulk gun, with the added benefit of being able to achieve thicknesses of up to 500 mils without slumping. Choose ARCOR® Arcthane for its outstanding sealing and repair capabilities, compatibility with epoxy coatings, and the enhanced properties of both epoxy and urethane components, ensuring durable and reliable performance in expansion joint and crack repair applications. ARCOR Epoxy Technologies can tailor make or reformulate the product to suit customer needs. Please reach out if you need a custom formulated product!

Product Type: Caulk

Compatible Substrates & Surfaces: Concrete

Cure Method: Chemical Cure

Chemical Family: Epoxy & Epoxy Derivatives, Urethanes

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Identification & Functionality

Product Type

Features & Benefits

Labeling Claims

Applications & Uses

Compatible Substrates & Surfaces
Cure Method
Surface Preparation

Steel surfaces are to be abrasive blasted with chloride free abrasive. Exterior applications to SSPC SP-6 commercial gray metal finish. Immersion applications to SSPC SP-6 white metal 3 to 5 mil profile. Grind all burrs, weld seems, radius sharp edges. Fresh blasted surfaces to be primed immediately with ARCOR™ S-30 Prime to prevent oxidation of surface.

Concrete surfaces should be degreased if oil and grease contamination is present. Degreased surface shall be high pres- sure washed, acid etched and high pressure washed again so surface is clean and free of all grease and oils and surface laitance. Existing coatings should be abrasive blasted to clean concrete. Prime with ARCOR™ ARCRETE(unfilled), ARCOR™ EE-71 or ARCOR™ EE-10.

Mixing

Thoroughly mix Activator into Base with mixing stick or drill with low speed mixing blade scraping sides and bottom of container or mixing board. Mix by Volume 2 part Base to 1 part Activator. Or by weight 100 gm Base to 53 gm Activator. Mix thoroughly to produce an even colored and streak-free material.

Application
Use heavy plastic squeegee, putty knife or caulk gun. Water Box /Tube Sheet Expansion Joints, Crack Repair, Abrasion Protection, Cavitation Protection, Concrete.
Application Temperature
Keep between 55 to 95ºF (17 to 35ºC). Substrate: Keep between 45 to 105ºF (7 to 40ºC). The difference in temperature of the substrate and the material should never exceed 10ºF (5ºC). Substrate shall be a minimum of 5ºF (3ºC) above dew point. Do not apply if relative humidity exceeds 90%. If necessary heat metal prior to surface preparation using electric heater or heat lamp. Never use gas, oil or kerosene heaters as they will leave a greasy residue on metal surface. For best results keep all material in warm area overnight (75ºF+, 24ºC) for ease of mixing. If necessary base component of material can be heated by microwave for 30-45 seconds for a 1 KG Base unit or by warm water bath. Heat activator by warm water bath only. If necessary let material cool before application.
Overcoat / Cure Time
Re-coat between 6 and 12 hours at 77ºF (25ºC).Add 1 day additional cure time for each 10ºF below 77ºF. Subtract 15 hours of cure time for each 10ºF above 77ºF. Full cure before immersion 72 hours at 77ºF. Force Cure: 12 hours at 120ºF (49ºC).
Clean Up

Clean tools immediately after use with M.E.K., Acetone, 98+% Isopropyl Alcohol or similar

Properties

Physical Form
Temperature Properties
ValueUnitsTest Method / Conditions
Maximum Temperature for Immersion Service82.0°C
Temperature Spike Tolerance for Immersion Service (3hrs)93.0°C
Minimum Temperature for Immersion Service-18.0°C
Maximum Temperature for Dry Heat93.0°C
Temperature Spike Tolerance for Dry Heat107.0°C
Specifications
ValueUnitsTest Method / Conditions
Solid Content100.0% Volume
Pot Life (at 72°F)55.0min/gal
Chemical Resistance
Water Excellent
Alkalis Good
Inorganic Acids Fair
Organic Acids Fair
Organic Solvents Poor
Film Thickness

Up to 500 mils/coat

Flexibility

Excellent Elongation 500%

Mix Ratio

2:1 by Volume (Base:Activator) 100 gm: 53 gm by weight

Packaging & Availability

Weight per Gallon

11.1 lb (5.03 KG)

Storage & Handling

Shelf Life
5 Years (at 13-35ºC)