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ARCOR® S-20 is a solvent-free, high-functionality epoxy Novolac specially designed as a protective coating for metals in highly aggressive environments. It excels in conditions characterized by high chemical exposure, abrasion, and elevated temperatures. With its versatile chemistry, ARCOR® S-20 offers excellent resistance to a wide range of caustics and acids. This multi-functional epoxy produces an outstanding coating that is well-suited for aggressive service and can withstand immersion in various chemicals. It can be applied at a thickness of up to 40 mils without experiencing slump, ensuring effective coverage and protection. ARCOR® S-20 is the perfect choice for safeguarding metals in demanding environments, delivering exceptional performance and durability. ARCOR Epoxy Technologies can tailor make or reformulate the product to suit customer needs. Please reach out if you need a custom formulated product!

Chemical Family: Bisphenol Epoxy Resins, Bisphenol F Type Epoxy, Epoxy & Epoxy Derivatives, Novolac Epoxy

Product Type: Solventless & High Solids Coating, Top Coat

Application Area: Absorbers, Clarifiers, Induced Draught Fan (ID Fan) , Industrial Floorings, Pump, Secondary Containment Concrete, Tanks, Troughs

Application Method: Brush, Roller, Spray

Compatible Substrates & Surfaces: Metal

Features: Abrasion Resistant, Acid Resistant, Alkali Resistant, Good Flexibility, Solvent Resistant, Water Resistant

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Identification & Functionality

Features & Benefits

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Applications & Uses

Markets
Application Method
Compatible Substrates & Surfaces
Cure Method
Surface Preparation

Steel surfaces are to be abrasive blasted with chloride free abrasive. Exterior applications to SSPC SP-10 Near White metal finish. Immersion applications to SSPC SP-5 White metal 4+ mil profile. Grind flat all burrs, weld seams, radius sharp edges. Fresh blasted ferrous surfaces to be primed with S-20 immediately to prevent oxidation of surface.

Concrete surfaces should be degreased if oil and grease contamination is present. Degreased surface shall be high pressure washed, acid etched, and high pressure washed again so surface is clean and free of all grease, oils and surface laitance. Existing coatings should be abrasive blasted to clean concrete. Prime with EE-10.

Mixing

Thoroughly mix Activator into Base with mixing stick or drill with low speed mixing blade scraping sides and bottom of container or mixing board. Mix by Volume 2 parts Base to 1 part Activator. Or by weight 100 grams base to 35 grams activator. Mix thoroughly to produce an even colored and streak-free material.

Thinning
Not Advised; but if necessary add 5% by volume(6 oz/gal.) Acetone or MEK to extend pot-life and/or thin for cold weather application.
Application

Brush: medium to stiff bristle of sufficient quality that bristles do not pull out and stick in coating. Trim or tape to <1” nap. Roller: good quality 1/8” nap.
ARCOR Cartridge Sprayer: Heat to 140F(60C). Piston ‘3’; Tip Air ‘3’.
Plural Spray: .029-.035 RAC tip, 3,000-4,500 PSI, Heat to 160ºF Base, 120ºF Activator. Ambient Temperature and Humidity will affect temperature and pressure setting. Consult ARCOR.
Airless Spray: 029-.035 RAC tip, 4,500-5,500 PSI(60:1+). Recommended in-line heater at 120º to 135ºF (Caution: Short Pot-Life). Ambient Temperature and Humidity will affect temperature and pressure setting. Contact ARCOR.
All spray equipment should employ traps to prevent water and oil from contaminating coating and screens to prevent particulate contamination.

Brush: Medium to stiff bristle of sufficient quality that bristles do not pull out and stick in coating. Trim or tape to <1” nap. Roller: good quality 3/8” nap.
Application Temperature
Keep between 55 to 95ºF (17 to 35ºC). Substrate: Keep between 45 to 105ºF (7 to 40ºC). The difference in temperature of the substrate and the material should never exceed 10ºF (5ºC). Substrate shall be a minimum of 5ºF (3ºC) above dew point. Do not apply if relative humidity exceeds 90%. If necessary heat metal prior to surface preparation using electric heater or heat lamp. Never use gas, oil or kerosene heaters as they will leave a greasy residue on metal surface. For best results keep all material in warm area overnight (75ºF+, 24ºC) for ease of mixing. If necessary Base component of material can be heated by microwave for 30 seconds for a 1 MK Base unit or by warm water bath. Heat activator by warm water bath only. If necessary let material cool before application.
Overcoat / Cure Time

By brush, roller or squeegee re-coat while material is still soft, but tack-free, between 1-12 hours at 77ºF (25ºC). If overcoat window is exceeded abrade surface with course sandpaper, grinder or brush blast. By spray application a single coat to 20 mils is recommended. For multiple coats, re-coat between 1-12 hours at 72ºF. Full cure before chemical immersion 72 hours at 72ºF. Add 12 hours additional cure time for each 10ºF below 72ºF. Subtract 12 hours of cure time for each 10ºF above 72ºF. Force Cure with heat for best performance for 4 hours at 150ºF (66ºC), 12 hours at 100ºF ( 38ºC).

Clean Up

Clean tools immediately after use with M.E.K., Acetone, 98+% Isopropyl Alcohol or similar

Plural Spray

.027-.035 tip, 2,000-3,500 PSI, Heat to 110ºF Base, 90ºF Activator. 30 mesh screens. Heated hose @ 120ºF Airless Spray: .027-.035 tip, 4,000-4,500 PSI(45:1). Add 6-oz/gal of MEK or Acetone.(Caution: Short Pot-Life) Conventional Spray: Not Recommended.

Properties

Temperature Properties
ValueUnitsTest Method / Conditions
Maximum Temperature for Immersion Service121.0°C
Temperature Spike Tolerance for Immersion Service (3hrs)177.0°C
Recommended Force Cure Temperature (2hrs)121.0°C
Maximum Temperature for Dry Heat204.0°C
Temperature Spike Tolerance for Dry Heat (3hrs)260.0°C
Specifications
ValueUnitsTest Method / Conditions
Solid Content100.0% Volume
Pot Life (at 72°F)20.0min/100gr
Coverage (at 1604/mils)1.0ft² / gal / coat
Coverage (at 149/mils)1.0m²/gal
Coverage (at 3785/microns)1.0m²/gal
Note

Coverage:1mil = 25 micron; 1 Gal = 3.785 L; 10.77ft2 = M2

Chemical Resistance
Water Excellent
Alkalis Excellent
Inorganic Acids Excellent
Organic Acids Excellent
Organic Solvents Excellent
Film Thickness

Spray Application: 1-Coat 20 to 40 mils
Hand Application: 2-3 Coats 15-20 mils per coat
Final DFT Specified by Need: Consult ARCOR

Flexibility

Very Good. Excellent with Polyester or Fiberglass Mat; 1.5 oz/ft2 (.5 KG/M2)

Mix Ratio

2:1 by Volume (Base : Activator) 2:1 by weight; 100 gm: 50 gm by weight

Packaging & Availability

Weight per Gallon
  • 12.6 lbs. (5.7 KG)
  • 3.3 lbs. (1.5 KG)/Liter

Storage & Handling

Shelf Life
5 Years (at 13-35ºC)