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Endcor® 4600C series coating is a two component, semi-gloss high-performance coating based on a chemically cross-linked polyurethane polymer. Endcor 4600C exhibits outstanding toughness, durability, chemical and weather resistance with increased gloss and color retention as compared to acrylic urethanes. Endcor 4600C provides an attractive appearance for metal and concrete surfaces exposed to corrosive chemical, industrial and marine environments.

Product Type: 2K (2 component) Coating

Features: Abrasion Resistant, Chemical Resistant, Excellent Dirt Pick-up Resistance, Glossy Surface Aspects, Good Toughness, Good Weather Stability, High Durability, High Gloss, High Performance, Impact Resistance, Stain Resistant

Application Area: Marine Applications, Pipes, Tanks

Compatible Substrates & Surfaces: Concrete, Metal, Steel

Application Method: Brush, Roller, Spray

Chemical Family: Polyurethanes (PU)

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Chemical Family

Features & Benefits

Features
  • Chemical resistant finish
  • Excellent weathering resistance
  • High performance finish for use in tropical and salt air environments
  • Outstanding durability and appearance under demanding service conditions
  • Impact and abrasion resistant
  • Excellent gloss and color retention
  • Smooth hard tile-like surface resists staining and dirt pick-up

Chemical Resistance

When applied over suitable primers or intermediate coats, Endcor 4600C series polyester-urethane coating provides excellent resistance to salt spray and a wide range of chemicals including inorganic acids, alkalis, salt solutions, fresh, salt, and waste water. Resistance to gasoline and other fuels and lubricants is excellent. Solvent resistance is good.

Applications & Uses

Application Method
Compatible Substrates & Surfaces
Recommended Uses
  • Process equipment and piping
  • Storage tank exteriors
  • Structural steel and concrete
  • Marine and off-shore structures
  • Transportation equipment
  • OEM/Product finishing
  • Material handling equipment

Primer Required

Can be applied over properly primed concrete, ferrous and non-ferrous metal substrates. Depending upon type of exposure and service conditions suitable primers include Endcor 4934C Aluminum Urethane, Endcor 700 and 750C Epoxy, Protexior 795, Endcor 835 and Thurmalox 837 Hybrid Inorganic Zinc. Consult Dampney for specific recommendations. Galvanized and aluminum surfaces must be pretreated with Endcor 400 Wash Primer. Concrete surfaces must first be sealed with Endcor 750C epoxypolyamide or Endcor 793 100% solids epoxy primer

Not Recommended
  • Exposure to strong solvents - aromatic, chlorinated, ketone, ester
  • Exposure to acetic acid and oxidizing acids
  • Immersion service
Surface Preparation

Follow surface preparation directions in Dampney primer bulletins. Endcor 4600C is designed as a finish coat for suitably primed surfaces.

Mixing

Before opening containers and mixing Base and Activator components, note pot life limitations listed below. Endcor 4600 is a two component system consisting of a base component and activator that are mixed together before use. The mix ratio is 5:1 for all colors except aluminum which is 6:1. Mix components separately, then combine and mix thoroughly with power agitator before use. IMPORTANT: Activator is extremely moisture sensitive. Only open containers just before mixing with base component. Keep containers tightly closed during storage. Cover paint pot after mixing and keep covered during application to prevent overexposure to atmospheric moisture, particularly in conditions of high humidity. Do not mix more than can be used during pot life period.

Application Guidelines

Apply by either conventional or airless spray, brush, or roller. Coating has excellent flow out and leveling properties.Apply only over clean, dry recommended primers, seal coats, intermediate coats, or previously painted surfaces.

Application Equipment

Brush : Do not use plastic or nylon bristle brushes.

Roller : Solvent resistant type ¼”-3/8” (6-9 mm) nap with phenolic core. Keep roller thoroughly saturated to obtain correct film thickness and avoid pulling. Do not squeegee or apply excessive pressure.

  • Conventional Spray
Spray Gun DeVilbiss JGA-402 or equal
Fluid Tip AV-1115-FX(.0425”)
Needle JGA-401-FX(.0425”)
Air Cap 770 (AV-1239-770)
Air Hose* 3/8” I.D.
Pot Pressure 15-25 psi
Atomizing Pressure 35-50 psi

*Small hose diameter or length over 25 ft. may require increased pressure.

  • Airless Spray
Spray Gun

Graco 205-591, 208-663

Fluid Tips*

163-614, 163-616 (12” fan)

Pump

Graco Bulldog 30:1 (minimum)

Fluid Hose 3/8” I.D.
Air Pressure to Pump 65-80 psi
Total Pressure 2400 psi

*Use Reverse-A-Clean® tips for easy clean out.

Thinning

Thin only with Dampney 162 Thinner. Substitute solvents may contain traces of water which will cause bubbling and rapid gellation of polyurethane coatings, or alcohols which will inhibit curing. Conventional Spray, Brush or Roller: If required, use up to 1 pint maximum of Dampney 162 Thinner per gallon.

Airless Spray : Thinning is not usually required. If atomizing difficulty is required reduce viscosity by addition of up to 1/2 pint of Dampney 162 Thinner per gallon.

Drying Time

Coating will set up dry-to-touch in 12 hours at 70°F (21°C) and will dry hard in 24 hours.

Recoat Time

Surface must be clean and dry at time of recoating. Allow 12 hours minimum drying time between coats of Endcor 4600C at 70°F (21°C), 8 hours at 90°F (32°C). Recoat within 24 hours maximum at 70°F (21°C). Recoat primers in accordance with time limitations stated in applicable primer products bulletin.

Pot Life

Pot life is 2 hours at 77°F (25°C) and 50% relative humidity. Pot life varies with temperature and humidity and decreases as temperature and humidity increase. For limitations see Technical Data section. Do not apply to primer that has aged beyond recommended time limits.

Cleanup

Thoroughly flush spray equipment and hoses immediately after use with Dampney 162 Thinner. Dismantle spray equipment and clean dismantled parts, brushes, and rollers with Dampney 162 Thinner. Other approved cleanup solvents include MEK, MIBK, Xylene or Toluene.

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Finish (60°, 90-95)Gloss--
Number of components2
Mix Ratio (Colors)5 : 1--
Solids by Volume (Mixed Components)62.0%-
Viscosity (Brookfield, #5 Spindle, 75°F (25°C), Part A)70 - 75Ku-
Viscosity (Brookfield, #5 Spindle, 75°F (25°C), Part B)65 - 73Ku-
Temperature Resistance (Continuous)121.0°C-
Temperature Resistance (Intermittent)135.0°C-
Dry Film Thickness per Coat1.5 - 3.0mils-
Wet Film Thickness per Coat2.5 - 5.0mils-
Theoretical Coverage per gallon ( 25 microns))24.35 *m/liter-
Ambient Air (Normal)16 - 32°C-
Substrate (Normal)18 - 29°C-
Coating Material (Normal)18 - 29°C-
Drying Time to Touch/Recoat (50°F(10°C))min. 16Hours
Drying Time to Recoat (50°F(10°C))max. 24Hours
Drying Time to Handle (50°F(10°C))28Hours
Drying Time to Touch/Recoat (70°F(21°C))min. 12Hours
Drying Time to Recoat (70°F(21°C))max. 24Hours
Drying Time to Handle (70°F(21°C))24Hours
Drying Time to Touch/Recoat (90°F(32°C))min. 8Hours
Drying Time to Recoat (90°F(32°C))max. 24Hours
Drying Time to Handle (90°F(32°C))20Hours
Pot Life (50°F(10°C))4Hours
Pot Life (70°F(21°C))2Hours
Pot Life (90°F(32°C))1Hour
Flash Point28.0°CPensky-Martens
VOC (Volatile Organic Content)2.7lbs/gal-
Mix Ratio (Aluminum)6 : 1--
Note

*Actual coverage rate will vary depending upon material losses during mixing and application, and upon type and condition of surface to be coated. Allowances must be made for losses when estimating material requirements. See Bulletin 3110 “Calculating Coating Requirement” for additional information.

Technical Data
Application temperature Minimum Maximum
Ambient Air 40°F(4°C) 120°F(49°C)
Substrate 40°F(4°C) 120°F(49°C)
Coating Material 50°F(10°C) 80°F(27°C)
Humidity 10% 90%

Safety & Health

Precautionary Information

Warning : Flammable Liquid and Vapor Keep away from heat, sparks and flame. Vapors may cause flash fire. Do not breathe vapors or spray mist. Avoid contact with eyes, skin and clothing. Use with adequate ventilation during mixing and application. Wear an appropriate, properly fitted organic vapor cartridge-type respirator (NIOSH approved) during and after application unless air monitoring demonstrates vapor/mist levels are below applicable limits. Follow respirator manufacturer’s directions for respirator use. Wash thoroughly after handling. Wear protective gloves, chemical safety goggles and impervious protective clothing. Use skin cream. In confined spaces it is required to use a positive pressure supplied-air respirator (NIOSH approved). Use explosion-proof lights and electrical equipment. Use only nonsparking tools and equipment. Wear conductive and nonsparking footwear. Make certain all electrical equipment is grounded.

Packaging & Availability

Shipping Weights
1’s 5’s
Endcor 4600C Series 10-11 lbs. 51-54 lbs
Dampney 162 Thinner 9 lbs 43 lbs

  • Weight per US Gallon (3.78 liter) :11 lbs. (4.98 kg)(mixed components) varies with color

Storage & Handling

Shelf Life
1 Year (Unmixed components)
Storage

Store in a cool, dry place with temperature no lower than 50°F (10°C) or higher than 90°F (32°C).