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DeCAL 9060 is a precast block water-inducing processing aid. It is used to improve compaction and handling of all dry/semi-dry concrete processes for blocks, paving flags, block pavers and other concrete products. Improved compaction properties also result in reduced machine stress and parts wear.

Functions: Processing Aid

End Uses: Cement Admixtures, Concrete Admixtures

Physical Form: Liquid

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Identification & Functionality

Industrial Additives Functions

Applications & Uses

Industrial Additives End Use
Instructions for Use
  • DeCAL 9060 is a unique block and brick processing aid which improves compaction and density in semi-dry concrete applications. The blend of compaction aids and water inducers allows additional water to be added to the concrete without having an adverse effect on mix consistency, whilst improving dispersion of pigments providing more intense coloration.
  • Increasing water content of the semi-dry mix hydrates cement more efficiently giving increased strength at all ages. Typically, in semi-dry concrete a low moisture content is required to achieve the desired consistency, however up to 28% of the cement can remain un-hydrated due to lack of water.
  • DeCAL 9060 increases water demand by up to 25% whilst maintaining consistency of the finished product. This is vital for production of molded bricks and blocks where dimensional uniformity is crucial.
  • Beneficially, use of DeCAL 9060 will allow use of saturated sands and aggregates on site. Generally, production will come to a standby as extra water in saturated sand and aggregates can make the mix too workable.
  • Addition of DeCAL 9060 eliminates the effect of extra water allowing production to continue, saving downtime costs and loss of over-wet concrete. DeCAL 9060 effectively reduces permeability through improved compaction of the concrete units leading to a reduction in the occurrence of efflorescence.
Dosage
  • Dosage rates vary depending on mix design, process, aggregate type, and the required consistency:
  • Typical dosage rates range 200mls - 800mls per 100kg cement (0.20% - 0.80% by weight of cement)
  • DeCAL 9060 should be added with the water or at the end of the mixing process and not directly onto the cement. A mixing time of at least 30 seconds is recommended after the addition of the admixture.

Properties

Physical Form
Appearance
White liquid
Typical Properties
ValueUnitsTest Method / Conditions
Specific Gravity (at 20°C)1.01g/cm³—
Chloride Contentmax. 0.10——
Alkali Content (Na₂O)max. 2.00%—
Compatibility

DeCAL 9060 is compatible with all types of EN 197 cement systems. DeCAL 9060 should not be premixed with other admixtures and should be batched separately.

Packaging & Availability

Country Availability
Packaging Type
Regional Availability
  • Canada
  • USA
Packaging Information
  • 200 liter drums
  • 1000 liter IBCs
  • Bulk deliveries

Storage & Handling

Shelf Life
12 Months
Storage Condition

DeCAL 9060 should be protected from extreme temperature, frost and direct sunlight.