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ForTii® Ace MX54B

1 of 41 products in this brand
ForTii® Ace MX54B is a high-TG PPA that combines good toughness at low temperatures with chemical resistance. It is designed to have dimensional stability comparable to aluminum and offers high mechanical performance over a broad temperature range, from -35 °C to above 150 °C, in both dry and conditioned environments. ForTii® Ace MX54B is processed using injection molding technology and is heat stabilized. It is 60% glass-reinforced and suitable for structural parts.

Polymer Name: Polyphthalamide (PPA)

Reinforcement Material: Glass Fibers

Additives Included: Heat Stabilizer

Fillers Included: Glass Fiber

Processing Methods: Injection Molding, Injection Molding

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Additives Included
Fillers Included
Reinforcement Form
Reinforcement Material
Composite Materials Functions
Plastics & Elastomers Functions

Features & Benefits

Applications & Uses

Composites Processing Methods
Plastics & Elastomers Processing Methods
Structural Parts With Fortii® Ace Application Data

Details

ForTii® Ace is the game changer in metal replacement. With a Tg of 150-160°C, this material offers linear and stable strength and stiffness at elevated temperatures. Excellent chemical resistance versus coolants (water/glycol), road salt, acid, mineral oil, transmission oil, etc.

Benefits

  • Up to 50% weight reduction in comparison with metal
  • Part integration and increased design freedom
  • Easy and robust processing
  • Potential applications: engine mount/bracket, transmission parts, structural oilpan, timing chain cover, actuator and EPS housing, etc.
Potential Applications

Envalior's polyamide-based UD tapes with endless carbon or glass fiber reinforcements are viable, lightweight alternatives to metals in several applications. UD tapes, tape-based 2D fabrics and crossplies are used in structural and semi-structural applications, as well as in the selective reinforcement of injection molded parts.

 

DSM Engineering Materials Akulon CO-KGV4/A JN.00.86 Potential Applications - 1

A demonstration vehicle door panel made by JLR from carbon fiber-reinforced PA410, as well as fabric sheets woven from the same UD tape (EU-sponsored ENLIGHT project). The UD tape products were thermo-formed and glued to make the panel, which is 60% lighter than state- of-the-art, steel-based designs, while still fulfilling safety requirements. The full composite door consists of structural panels and a tape-wound side impact beam over an extruded, permanent mandrel.

 

DSM Engineering Materials Akulon CO-KGV4/A JN.00.86 Potential Applications - 2

Maxion Wheels and Envalior successfully manufactured and tested (Rim Rolling Fatigue) thin-walled hybrid, steelcomposite automotive wheel-rim reinforced with UD tape (tape-winding) made from glass fiber-reinforced PA410. The hybrid wheel-rim is 2Kg lighter and 30% more fatigue-resistant than state-ofthe- art, steel design, whilst inert to road salts and battery acids.

 

DSM Engineering Materials Akulon CO-KGV4/A JN.00.86 Potential Applications - 3

A vehicle central-floor module from carbon fiber-reinforced PA410 made by FCA (EU-sponsored ENLIGHT project). The UD tapes based ply-books were thermoformed to the final shape. The composite part is 18% lighter than state-of-the-art, steel-based designs, while still fulfilling safety requirements. The composite strength and dimensional stability are not affected by the E-coating process, a requirement of BIW parts.

Timing Drive Systems Application Data

Details

For more than 20 years, Envalior has helped the world’s leading automakers improve the performance and efficiency of timing chain systems, wear guide faces, support arms, and related thermoplastic components through advanced material science. Envalior offers a full portfolio of durable thermoplastic materials formulated to reduce timing chain friction and improve efficiency. To protect the environment and aid regulatory compliance, Envalior offers letters of conformity for any grades with PTFE confirming they do not contain harmful PFAS or PFOA. In addition, Envalior offers superior PTFE-free solutions with best-in-class low-friction performance such as Stanyl® HGR3.

Benefits

  • Stanyl® delivers best-in-class low-friction performance for improved efficiency
  • Stanyl® is a proven solution used by the world’s top automakers
  • All grades are PFAS and PFOA free to ensure regulatory compliance and protect the environment
  • Bio-based material solutions available

Properties

Mechanical Properties
ValueUnitsTest Method / Conditions
Tensile Modulus23000 / -MPaISO 527-1/-2
Tensile Modulus (-40°C)25000 / -MPaISO 527-1/-2
Tensile Modulus (40°C)22500 / -MPaISO 527-1/-2
Tensile Modulus (80°C)22000 / -MPaISO 527-1/-2
Tensile Modulus (100°C)21500 / -MPaISO 527-1/-2
Tensile Modulus (120°C)20500 / -MPaISO 527-1/-2
Tensile Modulus (150°C)12500 / *MPaISO 527-1/-2
Tensile Modulus (160°C)9800 / *MPaISO 527-1/-2
Tensile Modulus (180°C)8100 / *MPaISO 527-1/-2
Tensile Modulus (200°C)7400 / *MPaISO 527-1/-2
Tensile Modulus (210°C)7000 / *MPaISO 527-1/-2
Stress at Break270 / -MPaISO 527-1/-2
Stress at Break (-40°C)330 / -MPaISO 527-1/-2
Stress at Break (40°C)260 / -MPaISO 527-1/-2
Stress at Break (80°C)230 / -MPaISO 527-1/-2
Stress at Break (100°C)210 / -MPaISO 527-1/-2
Stress at Break (120°C)180 / -MPaISO 527-1/-2
Stress at Break (150°C)115 / *MPaISO 527-1/-2
Stress at Break (160°C)95 / *MPaISO 527-1/-2
Stress at Break (180°C)75 / *MPaISO 527-1/-2
Stress at Break (200°C)65 / *MPaISO 527-1/-2
Stress at Break (210°C)60 / *MPaISO 527-1/-2
Strain at Break1.8 / -%ISO 527-1/-2
Strain at Break (at -40°C)1.8 / -%ISO 527-1/-2
Strain at Break (at 40°C)1.8 / -%ISO 527-1/-2
Strain at Break (at 80°C)1.8 / -%ISO 527-1/-2
Strain at Break (at 100°C)1.8 / -%ISO 527-1/-2
Strain at Break (at 120°C)1.9 / -%ISO 527-1/-2
Strain at Break (at 150°C)3.5 / *%ISO 527-1/-2
Strain at Break (at 160°C)4 / *%ISO 527-1/-2
Strain at Break (at 180°C)4 / *%ISO 527-1/-2
Strain at Break (at 200°C)4 / *%ISO 527-1/-2
Strain at Break (at 210°C)4 / *%ISO 527-1/-2
Flexural Modulus23000 / -MPaISO 178
Flexural Modulus (at 120°C)20000 / *MPaISO 178
Flexural Modulus (at 160°C)1100 / *MPaISO 178
Flexural Modulus (at 180°C)9000 / *MPaISO 178
Flexural Modulus (at 200°C)8000 / *MPaISO 178
Flexural Strength420 / -MPaISO 178
Flexural Strength (at 120°C)270 / *MPaISO 178
Flexural Strength (at 160°C)150 / *MPaISO 178
Flexural Strength (at 180°C)120 / *MPaISO 178
Flexural Strength (at 200°C)105 / *MPaISO 178
Flexural Strength (at 210°C)100 / *MPaISO 178
Charpy Impact Strength (at +23°C)90 / -kJ/m²ISO 179/1eU
Charpy Impact Strength (at -30°C)80 / -kJ/m²ISO 179/1eU
Charpy Notched Impact Strength (at +23°C)13 / -kJ/m²ISO 179/1eA
Charpy Notched Impact Strength (at -30°C)13 / -kJ/m²ISO 179/1eA
Weldline Strength (at thickness 4 / * mm)95 / -MPaISO 527-1/-2
Weldline Strain (at thickness 4 / * mm)0.7 / -%ISO 527-1/-2
Thermal Properties
ValueUnitsTest Method / Conditions
Melting Temperature (10°C/min)330 / *°CISO 11357-1/-3
Glass Transition Temperature from DMTA (tan d)155 / *°CASTM D5026/D7028
Temperature of Deflection Under Load (1.80 MPa)307 / *°CISO 75-1/-2
Temperature of Deflection Under Load (0.45 MPa)320 / *°CISO 75-1/-2
Coefficient of Linear Thermal Expansion (parallel)0.13 / *E-4/°CISO 11359-1/-2
Coefficient of Linear Thermal Expansion (normal)0.41 / *E-4/°CISO 11359-1/-2
Glow Wire Flammability Index (at thickness 3 / - mm)960 / -°CIEC 60695-2-12
Glow Wire Flammability Index (at thickness 1.5 / - mm)725 / -°CIEC 60695-2-12
Glow Wire Ignition Temperature (at thickness 3 / - mm)850 / -°CIEC 60695-2-13
Glow Wire Ignition Temperature (at thickness 1.5 / - mm)725 / -°CIEC 60695-2-13
Electrical Properties
ValueUnitsTest Method / Conditions
Electric Strength20 / -kV/mmIEC 60243-1
Comparative Tracking Index425 / -VIEC 60112
Other Properties
ValueUnitsTest Method / Conditions
Water Absorption2.5 / *%Sim. to ISO 62
Density1790 / -kg/m³ISO 1183
Rheological Properties
ValueUnitsTest Method / Conditions
Molding Shrinkage (parallel)0.4 / *%ISO 294-4
Molding Shrinkage (normal)0.8 / *%ISO 294-4
Spiral Flow Length 1.0 mm 1000 bar66 / *mm
Spiral Flow Length 1.0 mm 1200 bar77 / *mm

Regulatory & Compliance

Certifications & Compliance

Technical Details & Test Data

Chemical Resistance
Chemical TypeChemical NameResistance
OtherAcetaldehyde (40% by mass) at 23°Cresistant
OtherAcetamide (50% by mass) at 23°Climited resistant, tests necessary to verify
OtherAcetamide (50% by mass) at >140°Cnot resistant
OtherAcetic acid (10% by mass) at 100°Cnot resistant
OtherAcetic acid (10% by mass) at 23°Climited resistant, tests necessary to verify
OtherAcetic acid (95% by mass) at 23°Cnot resistant
OtherAcetic anhydridelimited resistant, tests necessary to verify
KetonesAcetone at 23°Cresistant
OtherAcetonitrileresistant
OtherAcetophenone at 23°Cresistant
OtherAcetyl chloride at 23°Cnot resistant
OtherAcetylene at 23°Cresistant
OtherAcrylic acid at 23°Cnot resistant
OtherAdBlue®resistant
OtherAliphatic amines at 23°Cresistant
OtherAliphatic hydrocarbons at 23°Cresistant
OtherAlkylbenzenes at 23°Cresistant
OtherAllyl alcohol at 23°Climited resistant, tests necessary to verify
OtherAluminum acetate (saturated) at 23°Cresistant
OtherAluminum chloride (10% by mass) at 23°Cresistant
OtherAluminum hydroxide (saturated) at 23°Cresistant
OtherAluminum salts of mineral acids (saturated) at 23°Climited resistant, tests necessary to verify
OtherAluminum trichloride (10% by mass) at 23°Cresistant
OtherAmino acids (saturated) at 23°Cresistant
OtherAmmonia at 23°Climited resistant, tests necessary to verify
OtherAmmonium chloride (35% by mass) at 100°Climited resistant, tests necessary to verify
OtherAmmonium chloride (35% by mass) at 23°Cresistant
OtherAmmonium salts of mineral acids (10% by mass) at 23°Cresistant
OtherAmmonium salts of mineral acids (10% by mass) at 50°Climited resistant, tests necessary to verify
OtherAmmonium thiocyanate (saturated) at 23°Cresistant
OtherAmyl acetate at 100°Cnot resistant
OtherAmyl acetate at 23°Cresistant
OtherAmyl alcohol at 23°Cresistant
OtherAniline at 23°Climited resistant, tests necessary to verify
OtherAnodizing liquid (HNO3/H2SO4) at 23°Climited resistant, tests necessary to verify
OtherAntimony trichoride (saturated) at 23°Cnot resistant
OtherAqua Regia (HCl/HNO3) at 23°Cnot resistant
OtherAromatic hydrocarbons at 23°Cresistant
OtherBariumsalts of mineral acids at 23°Climited resistant, tests necessary to verify
OtherBenzaldehyde at 23°Climited resistant, tests necessary to verify
OtherBenzene at 23°Cresistant
OtherBenzene at 80°Cresistant
OtherBenzoic acid (20% by mass) at 23°Climited resistant, tests necessary to verify
OtherBenzoic acid (saturated) at 23°Cnot resistant
OtherBenzyl alcohol at 23°Climited resistant, tests necessary to verify
OtherBeverages at 23°Cresistant
OtherBleaching agent (NaOCl) at 23°Cnot resistant
OtherBoric acid (10% by mass) at 23°Climited resistant, tests necessary to verify
OtherBoron trifluoride at 23°Cnot resistant
OtherBrake fluids (DOT 3/4) at 23°Cresistant
OtherBromine water (saturated) at 23°Cnot resistant
OtherBromochlorodifluoromethane at 23°Cresistant
OtherBromotrifluoromethane at 23°Cresistant
OtherButadiene at 23°Cresistant
OtherButane at 23°Cresistant
OtherButanediols at 23°Cresistant
OtherButanediols at >140°Climited resistant, tests necessary to verify
OtherButanols at 23°Cresistant
OtherButene glycol at 23°Cresistant
OtherButene glycol at >160°Climited resistant, tests necessary to verify
OtherButene-1 at 23°Cresistant
OtherButter at 23°Climited resistant, tests necessary to verify
OtherButyl acetate at 23°Cresistant
OtherButyl acrylate at 23°Cresistant
OtherButyl glycolate at 23°Cresistant
OtherButyl phthalate at 23°Cresistant
OtherButyric acid (20% by mass) at 23°Climited resistant, tests necessary to verify
OtherButyrolactone at 23°Cresistant
OtherButyrolactone at >90°Climited resistant, tests necessary to verify
OtherCalcium chloride (10% by mass) at 100°Climited resistant, tests necessary to verify
OtherCalcium chloride (10% by mass) at 23°Cresistant
OtherCalcium chloride (alcoholic) (20% by mass) at 23°Climited resistant, tests necessary to verify
OtherCalcium chloride (saturated) at 100°Cnot resistant
OtherCalcium chloride (saturated) at 23°Cresistant
OtherCalcium chloride (saturated) at 60°Climited resistant, tests necessary to verify
OtherCalcium hydroxide (saturated) at 23°Cresistant
OtherCalcium hypochloride (saturated) at 23°Cnot resistant
OtherCamphor (alcoholic) (50% by mass) at 23°Cresistant
OtherCaprolactam (50% by mass) at 23°Cresistant
OtherCaprolactam (50% by mass) at >150°Climited resistant, tests necessary to verify
OtherCarbon disulfide at 23°Cresistant
OtherCarbon disulfide at 60°Cnot resistant
OtherCarbon tetrachloride at 23°Cresistant
OtherCasein at 23°Cresistant
OtherChloral hydrate at 23°Cnot resistant
OtherChloramines (10% by mass) at 23°Cnot resistant
OtherChlorinated biphenyls at 80°Climited resistant, tests necessary to verify
OtherChlorine water at 23°Cnot resistant
OtherChloroacetic acid (10% by mass) at 23°Cnot resistant
OtherChlorobenzene at 23°Cresistant
OtherChlorobenzene at 50°Cresistant
OtherChlorobromomethane at 23°Climited resistant, tests necessary to verify
OtherChlorodifluoroethane at 23°Cresistant
OtherChlorodifluoromethane at 23°Cresistant
OtherChlorofluoroethylene at 23°Cresistant
OtherChloroform at 23°Cnot resistant
OtherChlorosulfonic acid (10% by mass) at 23°Cnot resistant
OtherChromic acid (1% by mass) at 23°Climited resistant, tests necessary to verify
OtherChromic acid (10% by mass) at 23°Cnot resistant
OtherChromyl chloride at 23°Cnot resistant
Othercis-2-butene at 23°Cresistant
OtherCitric acid (10% by mass) at 23°Climited resistant, tests necessary to verify
OtherCobalt salt (20% by mass) at 23°Climited resistant, tests necessary to verify
OtherCopper sulfate (10% by mass) at 23°Cresistant
OtherCopper(II) salt (10% by mass) at 23°Climited resistant, tests necessary to verify
OtherCresols at 23°Cnot resistant
OtherCycloalcohols (incl their esters) at 23°Cresistant
OtherCycloalkanes at 23°Cresistant
OtherCycloalkanones at 23°Cresistant
OtherDecalin at 23°Cresistant
OtherDeveloper (photografic) at 23°Cresistant
OtherDibutyl phthalate at 23°Cresistant
OtherDibutyl phthalate at 60°Cresistant
OtherDichlorobenzene at 23°Cresistant
OtherDichloroethane at 23°Cresistant
OtherDichloroethylene at 23°Cresistant
OtherDichlorofluoromethane at 23°Cresistant
OtherDichlorotetrafluoroethane at 23°Cresistant
EthersDiethyl ether at 23°Cresistant
OtherDiethylene glycol at 23°Cresistant
OtherDiethylene glycol at >140°Cnot resistant
OtherDifluoromethane at 23°Cresistant
OtherDimethyl acetamide at 23°Cresistant
OtherDimethyl acetamide at >150°Cnot resistant
OtherDimethyl ether at 23°Cresistant
OtherDimethylamine at 23°Cresistant
OtherDimethylformamide at 23°Cresistant
OtherDimethylformamide at 90°Climited resistant, tests necessary to verify
OtherDimethylsilane at 23°Cresistant
OtherDimethylsulfoxide at 125°Cnot resistant
OtherDimethylsulfoxide at 23°Cresistant
OtherDioctyl phtalate at 23°Cresistant
OtherDioxan at 23°Cresistant
OtherDioxan at 60°Cresistant
OtherDiphenyl ether at 80°Cresistant
OtherDipropyl ether at 23°Cresistant
OtherEdible fats waxes and oils at 100°Climited resistant, tests necessary to verify
OtherElectroplating bath (acidic) at 23°Cnot resistant
OtherElectroplating bath (alkali) at 23°Cresistant
OtherEthane at 23°Cresistant
AlcoholsEthanol at 23°Cresistant
OtherEthyl Acetate at 23°Cresistant
OtherEthyl chloride at 23°Cresistant
OtherEthylbenzen at 23Cresistant
OtherEthylene at 23°Cresistant
OtherEthylene carbonate at 100°Cnot resistant
OtherEthylene carbonate at 50°Cresistant
OtherEthylene chlorohydrin at 23°Climited resistant, tests necessary to verify
OtherEthylene glycol at 100°Cnot resistant
OtherEthylene glycol at 23°Cresistant
OtherEthylene oxide at 23°Cresistant
OtherEthylene oxide at >80°Cnot resistant
OtherEthylenediamine at 23°Cresistant
OtherFatty acids at 23°Cresistant
OtherFatty alcohols at 23°Cresistant
OtherFixer (photografic) at 23°Cresistant
OtherFluorinated hydrocarbons at 70°Cresistant
OtherFluorine at 23°Cnot resistant
OtherFormaldehyde (30% by mass) at 23°Cresistant
OtherFormamide at 23°Cresistant
OtherFormamide at >150°Cnot resistant
OtherFormic acid (10% by mass) at 23°Cnot resistant
OtherFormic acid (10% by mass) at 50°Cnot resistant
OtherFruit juices at 23°Climited resistant, tests necessary to verify
OtherFuel; Diesel at 85°Cresistant
OtherFuel; FAM 1A at 23°Cresistant
OtherFuel; FAM 2A at 23°Climited resistant, tests necessary to verify
OtherFuel; Gasoline at 85°Climited resistant, tests necessary to verify
OtherFuel; LPG at 23°Climited resistant, tests necessary to verify
OtherFurfural at 23°Climited resistant, tests necessary to verify
OtherFurfuryl alcohol at 23°Climited resistant, tests necessary to verify
OtherGlucose at 23°Climited resistant, tests necessary to verify
OtherGlycerol at 170°Climited resistant, tests necessary to verify
OtherGlycerol at 23°Climited resistant, tests necessary to verify
OtherGlycol-water 50/50 mixtureresistant
OtherGlycolic acid (30% by mass) at 23°Climited resistant, tests necessary to verify
OtherGlycols at 23°Climited resistant, tests necessary to verify
OtherGrease (based on ester oils) at <100°Climited resistant, tests necessary to verify
OtherGrease (based on metal soaps) at <100°Climited resistant, tests necessary to verify
OtherGrease (based on polyphenylester) at <100°Climited resistant, tests necessary to verify
OtherHardening oils at 23°Cresistant
OtherHeating oils at 23°Cresistant
OtherHeptane at 23°Cresistant
OtherHexachlorobenzene at 80°Cresistant
OtherHexachloroethane at 23°Cresistant
OtherHexafluoroisopropanol at 23°Cnot resistant
OtherHexane at 23°Cresistant
OtherHydraulic fluids at 100°Cresistant
OtherHydrobromic acid (10% by mass) at 23°Cnot resistant
OtherHydrochloric acid (10% by mass) at 23°Cnot resistant
OtherHydrochloric acid (20% by mass) at 23°Cnot resistant
OtherHydrochloric acid (conc.% by mass) at 23°Cnot resistant
OtherHydrofluoric acid (40% by mass) at 23°Cnot resistant
OtherHydrofluoric acid (5% by mass) at 23°Cnot resistant
OtherHydrogen at 23°Cresistant
OtherHydrogen peroxide (0.5% by mass) at 23°Cresistant
OtherHydrogen peroxide (3% by mass) at 23°Cnot resistant
OtherHydrogen peroxide (30% by mass) at 23°Cnot resistant
OtherHydrogen sulfide (10% by mass) at 23°Climited resistant, tests necessary to verify
OtherHydroiodic acid at 23°Cnot resistant
OtherHydroquinone (5% by mass) at 23°Cnot resistant
OtherImpregnating oils at 23°Cresistant
OtherInk at 23°Cresistant
OtherIodine (alcoholic) at 23°Cnot resistant
OtherIron(III)chloride (acidic) (10% by mass) at 23°Cnot resistant
OtherIron(III)chloride (neutral) (10% by mass) at 23°Climited resistant, tests necessary to verify
OtherIron(III)chloride (saturated) at 23°Cnot resistant
OtherIron(III)thiocyanate (10% by mass) at 23°Climited resistant, tests necessary to verify
OtherIsocyanates (aromatic) at 23°Cresistant
OtherIsooctane at 80°Cresistant
OtherIsopropanol at 23°Cresistant
OtherIsopropanol at 60°Cresistant
OtherKeroseneresistant
OtherKetones (aliphatic) at 23°Cresistant
OtherLactic acid at 10°Cresistant
OtherLactic acid at 90°Cnot resistant
OtherLead acetate (10% by mass) at 23°Cresistant
OtherLinseed oil at 23°Cresistant
OtherLithium bromide (10% by mass) at 23°Climited resistant, tests necessary to verify
OtherLithium chloride (20% by mass) at 23°Cnot resistant
OtherLithium hydroxide (10% by mass) at 23°Cresistant
OtherLithium hydroxide (10% by mass) at 80°Cnot resistant
OtherLubricating oil (gear) at <130°Cresistant
OtherLubricating oil (hydraulics) at <130°Cresistant
OtherLubricating oil (transformers) at <130°Cresistant
OtherMagnesium hydroxide (10% by mass) at 23°Climited resistant, tests necessary to verify
OtherMagnesium salts (10% by mass) at 23°Cresistant
OtherMaleic acid (25% by mass) at 23°Climited resistant, tests necessary to verify
OtherMaleic acid (saturated) at 23°Cresistant
OtherManganese salts (10% by mass) at 23°Cresistant
OtherMercury at 23°Cresistant
OtherMercury(II)chloride (saturated) at 23°Cnot resistant
OtherMethane at 23°Cresistant
AlcoholsMethanol at 23°Climited resistant, tests necessary to verify
OtherMethyl acetate at 23°Cresistant
OtherMethyl chloride at 23°Cresistant
OtherMethyl ethyl ketone at 23°Cresistant
OtherMethyl formate at 23°Cresistant
OtherMethyl glycol at 23°Cresistant
OtherMethylamine at 23°Cresistant
OtherMethylaniline at 23°Cresistant
OtherMethylbromide at 23°Cresistant
OtherMethylene chloride at 23°Climited resistant, tests necessary to verify
OtherMethylpyrrolidone at 23°Cresistant
OtherMilk at 23°Climited resistant, tests necessary to verify
Othern-Butyl ether at 23°Cresistant
Othern-Butyl glycol at 23°Cresistant
OtherNaphtha at 23°Cresistant
OtherNaphthalene at 23°Cresistant
OtherNaphthalenesulfonic acids at 23°Cnot resistant
OtherNaphthenic acids at 23°Cresistant
OtherNaphthols at 23°Cnot resistant
OtherNickel nitrate (10% by mass) at 23°Climited resistant, tests necessary to verify
OtherNickel salts (10% by mass) at 23°Cresistant
OtherNitric acid (10% by mass) at 23°Cnot resistant
OtherNitric acid (conc.% by mass) at 23°Cnot resistant
OtherNitrobenzene at 23°Climited resistant, tests necessary to verify
OtherNitrobenzene at >100°Cnot resistant
OtherNitrocellulose lacquers (alcoholic) at 23°Climited resistant, tests necessary to verify
OtherNitrocellulose lacquers (non-alcoholic) at 23°Cresistant
OtherNitrogen oxides at 23°Climited resistant, tests necessary to verify
OtherNitromethane at 23°Climited resistant, tests necessary to verify
OtherNitropropane at 23°Climited resistant, tests necessary to verify
OtherNitrotoluene at 23°Climited resistant, tests necessary to verify
OtherNitrotoluene at >100°Cnot resistant
OtherNitrous fumes at 23°Climited resistant, tests necessary to verify
OtherNitrous oxide at 23°Cresistant
OtherOctane at 23°Cresistant
OtherOctene at 23°Cresistant
OtherOil (Burmah TAF 21) at 23°Cresistant
OtherOil (Castrol TAF) at 23°Cresistant
OtherOil (Shell 10W40) at 23°Cresistant
OtherOil (Shell Dexron ATF) at 23°Cresistant
OtherOil (Shell Spirax EP90) at 23°Climited resistant, tests necessary to verify
OtherOil (transformers, switchgear) at 50°Cresistant
OtherOils (vegatable, mineral, ethereal) at 23°Cresistant
OtherOleic acid at 23°Cresistant
OtherOleum (H2SO4+SO3) at 23°Cnot resistant
OtherOxalic acid (10% by mass) at 23°Climited resistant, tests necessary to verify
OtherOxalic acid (10% by mass) at 80°Cnot resistant
OtherOzone at 23°Cnot resistant
OtherPaint solvents at 23°Cresistant
OtherPalmatic acid at 80°Cresistant
OtherParaffin at 23°Cresistant
OtherPeracetic acid at 23°Cnot resistant
OtherPetroleum at 23°Cresistant
OtherPetroleum ether and solvents at 80°Cresistant
OtherPhenol (alc. sol.) (70% by mass) at 23°Climited resistant, tests necessary to verify
OtherPhenol (conc.% by mass) at 23°Cnot resistant
OtherPhenol at >40°Cnot resistant
OtherPhenyl ether at 23°Cnot resistant
OtherPhenyl ethyl alcohol at 23°Climited resistant, tests necessary to verify
OtherPhenyl ethyl alcohol at >160°Cnot resistant
OtherPhosphate sol. (neutral, alkaline) (10% by mass) at 23°Cresistant
OtherPhosphine at 23°Cresistant
OtherPhosphoric acid (10% by mass) at 23°Cnot resistant
OtherPhosphoric acid (conc.% by mass) at 23°Cnot resistant
OtherPhthalic acid (saturated) at 23°Climited resistant, tests necessary to verify
OtherPolyols at 23°Cresistant
OtherPotassium bromide (10% by mass) at 23°Climited resistant, tests necessary to verify
OtherPotassium chlorate (7% aquous solution) at 23Cnot resistant
OtherPotassium chloride (10% by mass) at 23°Cresistant
OtherPotassium chloride (10% by mass) at 70°Cresistant
OtherPotassium dichromate (5% by mass) at 23°Climited resistant, tests necessary to verify
OtherPotassium hydroxide (50% by mass) at 23°Climited resistant, tests necessary to verify
OtherPotassium nitrate (10% by mass) at 23°Cresistant
OtherPotassium permanganate (1% by mass) at 23°Cnot resistant
OtherPotassium thiocyanate (saturated) at 23°Cnot resistant
OtherPropane at 23°Cresistant
OtherPropanol at 23°Cresistant
OtherPropanol at >100°Cnot resistant
OtherPropene at 23°Cresistant
OtherPropionic acid (5% by mass) at 23°Cresistant
OtherPropionic acid (50% by mass) at 23°Cnot resistant
OtherPyridine at 23°Cresistant
OtherPyridine at 80°Climited resistant, tests necessary to verify
OtherPyrrolidone at 23°Cresistant
OtherPyruvic acid (10% by mass) at 23°Climited resistant, tests necessary to verify
OtherRainwater (acidic) at 23°Cresistant
OtherRefrigerator oil at 23°Cresistant
OtherResorcinol (alcoholic) (1% by mass) at 23°Cnot resistant
OtherRoad salts at 23°Cresistant
OtherSAE 80 at 23°Cresistant
OtherSalicylic acid (saturated) at 23°Cresistant
OtherSeawater at 23°Cresistant
OtherSilane at 23°Cresistant
OtherSilicone oils at <80°Cresistant
OtherSilicone oils at >100°Climited resistant, tests necessary to verify
OtherSilver nitrate (10% by mass) at 23°Cresistant
OtherSoap solution (10% by mass) at 80°Climited resistant, tests necessary to verify
OtherSodium bromide (10% by mass) at 23°Climited resistant, tests necessary to verify
OtherSodium carbonate (10% by mass) at 23°Cresistant
OtherSodium chlorate (10% by mass) at 23°Cresistant
OtherSodium chloride (10% by mass) at 23°Cresistant
OtherSodium chlorite (10% by mass) at 23°Climited resistant, tests necessary to verify
OtherSodium cyanide (10% by mass) at 23°Cresistant
OtherSodium dichromate (10% by mass) at 23°Cresistant
OtherSodium dodecylbenzenesulfonate at 23°Cresistant
OtherSodium hydrogen carbonate (10% by mass) at 23°Cresistant
OtherSodium hydrogen sulfate (10% by mass) at 23°Cresistant
OtherSodium hydrogen sulfite (10% by mass) at 23°Cresistant
OtherSodium hydroxide (10% by mass) at 23°Climited resistant, tests necessary to verify
OtherSodium hydroxide (10% by mass) at 80°Cnot resistant
OtherSodium hydroxide (50% by mass) at 23°Cnot resistant
OtherSodium hypochlorite (10% by mass) at 23°Climited resistant, tests necessary to verify
OtherSodium hypophosphite (10% by mass) at 23°Cresistant
OtherSodium lauryl sulfate (30% by mass) at 23°Cresistant
OtherSodium lignosulfonate at 23°Cresistant
OtherSodium nitrilotriacetate (10% by mass) at 23°Cresistant
OtherSodium oleate at 23°Cresistant
OtherSodium pentachlorophenolate at 23°Cresistant
OtherSodium pyrosulfite (10% by mass) at 23°Cresistant
OtherSodium salts (nitrate, sulfate) (10% by mass) at 23°Cresistant
OtherStearate at 23°Cresistant
OtherStearic acid at 23°Cresistant
OtherStyrene at 80°Cresistant
OtherSulfonates (10% by mass) at 23°Cresistant
OtherSulfur at 23°Cresistant
OtherSulfur dioxide (dry) at 23°Cresistant
OtherSulfur dioxide (moist) at 23°Climited resistant, tests necessary to verify
OtherSulfur hexafluoride at 23°Cresistant
OtherSulfuric acid (2% by mass) at 23°Cnot resistant
OtherSulfuric acid (conc.% by mass) at 23°Cnot resistant
OtherSulfurous acid (saturated) at 23°Climited resistant, tests necessary to verify
OtherTartaric acid (10% by mass) at 23°Cresistant
OtherTartaric acid (50% by mass) at 23°Climited resistant, tests necessary to verify
OtherTetrachloroethylene at 23°Climited resistant, tests necessary to verify
OtherTetrachloroethylene at 80°Cnot resistant
OtherTetrachloromethane at 23°Cresistant
OtherTetrafluoromethane at 23°Cresistant
OtherTetrafluoropropanol at 23°Cnot resistant
OtherTetrahydrofuran at 23°Cresistant
OtherTetralin at 23°Cresistant
OtherTetramethylenesulfone at 23°Cresistant
OtherToluene at 100°Cresistant
HydrocarbonsToluene at 23°Cresistant
OtherTransformer oil at 23°Cresistant
OtherTrichloroacetic acid (50% by mass) at 23°C
Dynamic Shear Modulus (G)-Temperature (dry)

DSM Engineering Materials ForTii Ace MX54B Dynamic Shear Modulus (G)-Temperature (dry)

Envalior's Automotive Weight Loss Factory

Extreme light weighting of automobiles is the most efficient technology for reducing emissions and enhancing mileage. The Envalior Weight Loss Factory utilizes unidirectional, continuous fiber-reinforced, thermoplastic tapes as the fundamental building block of such light weight composite materials.


Our strategy extends well beyond just manufacturing the composite tapes. We also develop and specify processes such as Automatic Tape Placement (ATP), tape winding and tape-insert over-molding. and the necessary computer aided engineering (CAE) for part design and manufacturing process specifications. Envalior is active in the industry in specifying and standardizing composite material testing and quality specifications.

 

UD tape processes

DSM Engineering Materials Akulon CO-KGV4/A JN.00.86 DSM's Automotive Weight Loss Factory

 

UD tape manfucaturing process

  1. Tape winding of parts with rotational symmetry (cylinders, tubes, box-beams etc.).
  2. Automatic Tape Laying (ATL) (panels, sheets, etc.)
    • ATL panels are thermoformed to net shape
    • ATL panels are over-molded with structural features (ribs, etc.).
  3. Hybrid metal-composite construction (composite patches glued to metal).

 

Technology and support

Design and CAE

  • FEM analyzes (static & high-strain)
  • Thermoforming and over-molding simulation
  • UD tape winding and simulation
  • Mold flow analyzes (injection-molding)

In-house macro & micro structural analysis of UD tapes

  • Material-modeling and micro-mechanics
  • Micro CT scans (void content, fiber-filament orientation, fiber-matrix adhesion, etc.)
  • SEM micrography
  • Tensile, flexural and impact testing.

Bonding

  • Composite to plastic
  • Composite to metal (with and without adhesives). 
Dynamic Tensile Modulus (E)-Temperature (cond.)

DSM Engineering Materials ForTii Ace MX54B Dynamic Tensile Modulus (E)-Temperature (cond.)

Dynamic Tensile Modulus (E)-Temperature (dry)

DSM Engineering Materials ForTii Ace MX54B Dynamic Tensile Modulus (E)-Temperature (dry)

Stress-Strain (cond.)

DSM Engineering Materials ForTii Ace MX54B Stress-Strain (cond.)

Stress-Strain (dry)

DSM Engineering Materials ForTii Ace MX54B Stress-Strain (dry)

Packaging & Availability