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ROHACELL® S is a closed-cell rigid foam created using polymethacrylimide (PMI) chemistry, and it is entirely free of CFCs. This foam is self-extinguishing, meaning it has fire-resistant properties. It is well-suited for various applications, including use in rail vehicles, watercraft, and the aerospace industry, where fire safety is a critical consideration.

Core Type: Polymethacrylimide (PMI) Foam

Functions: Core Material

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Composite Materials Functions

Features & Benefits

Self-Extinguishing Foam

ROHACELL® S is closed-cell rigid foam based on polymethacrylimide (PMI) chemistry that is completely free of CFC’s. This rigid foam is self- extinguishing and particularly suitable for applications in rail vehicles and watercraft, as well as use in the aerospace industry.

Weight Savings

When building composite sandwich components, lightweight ROHACELL® S has a closed cell structure that ensures the resin stays exactly where you want it – in the interface. This eliminates excess and unnecessary resin that adds undesirable weight to the finished part.

Thermoforming and Shaping

ROHACELL® S can be easily thermoformed or CNC machined to meet customer requirements. High precision, pre-shaped and ready-to-use foam cores in complex or simple geometries can also be supplied by the ROHACELL® Shapes Department.

Applications & Uses

Processing and Production

ROHACELL® S foam is suitable for both prepreg processing and vacuum infusion at temperatures up to 130 °C (266 °F) and pressures up to 0.35 MPa (50 psi). Curing method options include autoclave, RTM, VARTM and press.

Using a ROHACELL® core makes it possible to produce sandwich components in a single step (co- curing), resulting in reduced overall production time.

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Density40 - 131kg/m³ISO 845
Compressive Strength0.7 - 2.8MPaISO 844
Shear Modulus20 - 55MPaDIN 53294
Elongation (at Break)3.5%ISO 527-2
Shear Strength0.6 - 2.2MPaDIN 53294
Tensile Modulus50 - 150MPaISO 527-2
Tensile Strength1.1 - 3.2MPaISO 527-2
Standard Sheet Thickness*3 - 75mm
Note

* Thickness tolerance +/- 0.5 mm, other tolerances available on request. 1-4 mm thick sheets supplied in ¼ or ½ sheet size.

Regulatory & Compliance

Specification Compliance

ROHACELL® S can be supplied with test certificates confirming compliance with multiple specifications, including:

  • FAR 25.853 (a)(1)(i) AITM 2.0002 Small Burner Test vertical (60s)
  • FAR 25.853 (a)(1)(ii) AITM 2.0002 Small Burner Test vertical (12s)
  • FAR 25.853 (a)(1)(iv) AITM 2.0003 Small Burner Test horizontal (15s)
  • FAR 25.853 (a)(1)(v) AITM 2.0003 Small Burner Test horizontal (15s)
  • FAR 25.853 (d) AITM 2.0007 Determination of the specific optical smoke density of aircraft materials