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Altron™ LSG PC

1 of 2 products in this brand
Altron™ LSG PC is a polymer made from polycarbonate (PC) and is available in the form of plates and rods. It boasts a wide range of features, including hydrocarbon resistance, ethylene oxide sterilizability, impact resistance, hot water resistance, biocompatibility, X-ray sterilizability, alkali resistance, excellent toughness, life science grade, no animal-derived components, gamma sterilizability, odorlessness, excellent dielectric properties, and acid resistance. Transparent in color, it finds applications in medical devices and assemblies, as well as in housings and enclosures, including those for medical device housings, analyzers, and bioreactor equipment.

Polymer Name: Polycarbonate (PC)

Physical Form: Plates, Rods

Features: Acid Resistant, Alkali Resistant, Biocompatible, Ethylene Oxide Sterilizable, Excellent Dielectric Properties, Excellent Toughness, Gamma Sterilizable, Hot Water Resistant, Hydrocarbon Resistant, Impact Resistance, Life Science Grade, No Animal Derived Components, Odorless, Plasma Gas Sterilizable, X-Ray Sterilizable

Density: 1200.0 - 1200.0 kg/m³

Tensile Modulus: 2400.0 - 2400.0 MPa

Color: Transparent

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Chemical Family
Polymer Name
Technologies

Features & Benefits

Product Highlights
  • Stock shapes offering outstanding impact resistance, toughness, and dielectric properties, as well as very good mechanical and thermal properties.
  • Pre-assessed for biocompatibility on stock shape for up to 24 hours contact with body tissue according to USP VI and ISO 10993, as well as wetted contact in bioprocessing.
    • Sterilization via Ethylene Oxide, plasma, gamma and x-ray (note: will discolor after gamma)
    • Not suitable for steam sterilization and dry heat

Applications & Uses

Recommended Applications
  • Those in which the duration of contact with human body tissue is limited up to 24 hours*, as well as wetted contact in bioprocessing.
  • This includes medical device housings, analyzers, and bioreactor equipment.

Properties

Flame Rating
Physical Form
Odor
Odorless
Insoluble in
Water
Mechanical Properties
ValueUnitsTest Method / Conditions
Tensile Strength ⁶74.0MPaISO 527-1/-2 ⁷
Tensile Strain (elongation, at yield) ⁶6.0%ISO 527-1/-2 ⁷
Tensile Strain (elongation, at break) ⁶50.0%ISO 527-1/-2 ⁷
Tensile Modulus of Elasticity ⁶2400.0MPaISO 527-1/-2 ⁹
Shear Strength ⁶9200.0psiASTM D732
Compressive Stress (at 1% nominal strain) ⁶22.0MPaISO 604 ¹⁰
Compressive Stress (at 2% nominal strain) ⁶40.0MPaISO 604 ¹⁰
Compressive Stress (at 5% nominal strain) ⁶80.0MPaISO 604 ¹⁰
Compressive Strength ⁶11500.0psiASTM D695 ¹¹
Charpy Impact Strength - Unnotched ⁶No BreakkJ/m²ISO 179-1/1eU
Charpy Impact Strength - Notched ⁶9.0kJ/m²ISO 179-1/1eA
Izod Impact Notched ⁶1.5ft.lb./inASTM D256
Flexural Strength ⁶103.0MPaISO 178 ¹²
Flexural Modulus of Elasticity ⁶2175.0MPaISO 178 ¹²
Rockwell M Hardness ⁶ ¹⁴75.0ISO 2039-2
Shore Hardness D ⁶ ¹⁴79.0ISO 868
Typical Properties
ValueUnitsTest Method / Conditions
Thermal Decompositionmin. 360 °C
Self Ignition Temperature560.0°CASTM D 1929
Density1.2g/cm³ISO 1183-1
Specific Gravity1.2ASTM D792
Water Absorption (after 24h immersion in water of 23 °C)0.18%ISO 62 ¹⁶
Water Absorption (at saturation in water of 23 °C)0.4%ASTM D570 ¹⁷
Wear Rate60.0μm/kmISO 7148-2 ¹⁸
Dynamic Coefficient of Friction (-)0.5 - 0.6ISO 7148-2 ¹⁸
Thermal Properties
ValueUnitsTest Method / Conditions
Glass Transition Temperature (DMA - Tan δ) ¹ ²150.0°C
Thermal Conductivity (at 23°C) ¹0.21W/(K.m)
Coefficient of Linear Thermal Expansion (at -40 to 150 °C) ¹39.0μin./in./°FASTM E-831 (TMA)
Coefficient of Linear Thermal Expansion (at 23 to 60°C) ¹65.0μm/(m.K)
Coefficient of Linear Thermal Expansion (at 23 to 100°C) ¹65.0μm/(m.K)
Heat Deflection Temperature (method A, 1.8 MPa) ¹130.0°CISO 75-1/-2
Continuous Allowable Service Temperature in Air (for 20 hrs) ¹ ³120.0°C
Service Temperature ¹ ⁴min. - 50°C
Flammability UL 94 (3 mm) ¹ ⁵HB
Flammability Oxygen Index ¹25.0%ISO 4589-1/-2
Electrical Properties
ValueUnitsTest Method / Conditions
Electric Strength28.0kV/mmIEC 60243-1 ¹⁵
Volume Resistivity1 x 10¹⁴Ohm.cmIEC 62631-3-1
Surface Resistivity1 x 10¹³Ohm/sq.ANSI/ESD STM 11.11
Dielectric Constant (at 1 MHz)3.0IEC 62631-2-1
Dissipation Factor (at 1MHz)0.008IEC 62631-2-1
Note
  • 1 The figures given for these properties are for the most part derived from raw material supplier data and other publications.
  • 2Values for this property are only given here for amorphous materials and for materials that do not show a melting temperature (PBI & PI).
  • 3Temperature resistance over a period of min. 20,000 hours. After this period of time, there is a decrease in tensile strength - measured at 23 °C - of about 50 % as compared with the original value. The temperature value given here is thus based on the thermal-oxidative degradation which takes place and causes a reduction in properties. Note, however, that the maximum allowable service temperature depends in many cases essentially on the duration and the magnitude of the mechanical stresses to which the material is subjected.
  • Impact strength decreasing with decreasing temperature, the minimum allowable service temperature is practically mainly determined by the extent to which the material is subjected to impact. The value given here is based on unfavourable impact conditions and may consequently not be considered as being the absolute practical limit.
  • 5 These estimated ratings, derived from raw material supplier data and other publications, are not intended to reflect hazards presented by the material under actual fire conditions. There is no ‘UL File Number’ available for these stock shapes.
  • 6 Most of the figures given for the mechanical properties are average values of tests run on dry test specimens machined out rods 40-60 mm when available, else out of plate 10-20mm. All tests are done at room temperature (23° / 73°F)
  • 7 Test speed: either 5 mm/min or 50 mm/min [chosen acc. to ISO 10350-1 as a function of the ductile behaviour of the material (tough or brittle)] using type 1B tensile bars
  • 9 Test speed: 1 mm/min, using type 1B tensile bars
  • 10 Test specimens: cylinders Ø 8 mm x 16 mm, test speed 1 mm/min
  • 11 Test specimens: cylinders Ø 0.5" x 1", or square 0.5" x 1", test speed 0.05"/min
  • 12 Test specimens: bars 4 mm (thickness) x 10 mm x 80 mm ; test speed: 2 mm/min ; span: 64 mm.
  • 14 Measured on 10 mm, 0.4" thick test specimens.
  • 15 Electrode configuration: Æ 25 / Æ 75 mm coaxial cylinders ; in transformer oil according to IEC 60296 ; 1 mm thick test specimens.
  • 16 Measured on discs Ø 50 mm x 3 mm.
  • 17 Measured on 1/8" thick x 2" diameter or square
  • 18 Test procedure similar to Test Method A: “Pin-on-disk” as described in ISO 7148-2, Load 3MPa, sliding velocity= 0,33 m/s, mating plate steel Ra= 0.7-0.9 μm, tested at 23°C, 50%RH.

Regulatory & Compliance

Technical Details & Test Data

Material Selection

Handling (Machining) :

  • During machining of the semi-finished products, evacuate swarf to prevent slipping or tripping hazard and observe the maximum allowable concentration of dust and
  • formaldehyde levels on the workplace which apply in your country.
  • Wear safety goggles during machining.

Storage:

  • The products shall be stored indoors in a normal environment (air at 10 - 30°C / 30 - 70% RH) and kept away from any source of degradation such as sunlight, UV-lamps, chemicals (direct or indirect contact), ionizing radiation, flames, etc.
  • Dimensional changes (camber, warpage, shrinkage …) of the products as well as slight color shifts of the external surfaces can occur with time.
  • The latter does generally not pose a problem in case of semi-finished products since the surface-layer is mostly removed anyway upon machining them into finished parts.

Safety measures:

  • Standard industrial safety recommendations shall be observed.
  • Temperatures above the melting temperature shall be avoided.

Storage & Handling

Storage and Handling Information

Handling (Machining) :

  • During machining of the semi-finished products, evacuate swarf to prevent slipping or tripping hazard and observe the maximum allowable concentration of dust and
  • formaldehyde levels on the workplace which apply in your country.
  • Wear safety goggles during machining.

Storage:

  • The products shall be stored indoors in a normal environment (air at 10 - 30°C / 30 - 70% RH) and kept away from any source of degradation such as sunlight, UV-lamps, chemicals (direct or indirect contact), ionising radiation, flames, etc.
  • Dimensional changes (camber, warpage, shrinkage …) of the products as well as slight colour shifts of the external surfaces can occur with time.
  • The latter does generally not pose a problem in case of semi-finished products since the surface-layer is mostly removed anyway upon machining them into finished parts.

Safety measures:

  • Standard industrial safety recommendations shall be observed.
  • Temperatures above the melting temperature shall be avoided.