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Techtron® 1000 PPS

1 of 4 products in this brand
Techtron® 1000 PPS is a high-performance polymer known for its excellent dimensional stability, chemical resistance, and easy machinability. It is a unfilled grade of Polyphenylene Sulfide (PPS) and is ideal for a wide range of applications where precision and durability are required.Key features:Outstanding dimensional stability: minimal moisture absorption and low coefficient of linear thermal expansion make it easy to maintain tight tolerances.Easy machinability: this material can be machined to close tolerances, making it suitable for precise components.Corrosion resistance: due to its chemical resistance, this material is ideal for use in corrosive environments.Benefits:Improved performance and durability of components in demanding environmentsIncreased resistance to chemicals and moistureEnhanced precision and dimensional stabilityImproved machinability and tight tolerance controlApplications:Structural parts in corrosive environments such as chemical processing and oil and gas industry.Precision components and machine parts that require dimensional stability, wear and chemical resistanceElectrical components, as it has good electrical insulation and dielectric properties.Automotive and aerospace components as it can withstand high temperatures.Techtron® 1000 is a versatile and reliable material that can help improve the performance and longevity of your products, it's available in a range of shapes and sizes, making it easy to incorporate into your designs.

Polymer Name: Polyphenylene Sulfide (PPS)

Physical Form: Plates, Rods

Features: Anti-Wear Properties, Corrosion Resistant, Dimensional Stability, Good Machinability, High Tolerance, Low Moisture Absorption, Low Thermal Expansion

Density: 1350.0 - 1350.0 kg/m³

Tensile Modulus: 4000.0 - 4000.0 MPa

Color: Natural

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Technologies

Features & Benefits

Product Overview

Techtron® PPS products offer the broadest resistance to chemicals of any advanced engineering plastic. They have no known solvents below 200 °C (392 °F) and offer inertness to steam, strong bases, fuels and acids. Minimal moisture absorption and a very low coefficient of linear thermal expansion, combined with Mitsubishi Chemical Advanced Materials' proprietary stress relieving processes, make these PPS products ideally suited for precise tolerance machined components. In addition, PPS products exhibit excellent electrical characteristics and are inherently flame retardant.

Product Features
  • High mechanical strength, stiffness and creep resistance, also at elevated temperatures
  • Excellent chemical and hydrolysis resistance
  • Excellent wear & frictional behavior 
  • Very good dimensional stability
  • Physiologically inert (suitable for food contact)
  • Excellent resistance to high energy radiation (gamma- and X-rays)
  • Good UV-resistance
  • Inherent low flammability 
  • Good electrical insulating and dielectric properties

Applications & Uses

Markets
Plastics & Elastomers End Uses

Properties

Color
Flame Rating
Physical Form
Mechanical Properties
ValueUnitsTest Method / Conditions
Tensile Strength at Yield / Tensile Stress at Break102/-MPaISO 527-1/-2 (7)
Tensile Strength102MPaISO 527-1/-2 (7)
Tensile Strain (Elongation) at Break12%IsO 527-1/-2 (7)
Tensile Strain (Elongation) at Break12%ISO 527-1/-2 (7)
Tensile Modulus of Elasticity4000MPaISO 527-1/-2 (9)
Compressive Stress (1 / 2 / 5 % Nominal Strain)39/77/ 122MPaISO 604 (10)
Charpy Impact Strength (Unnotched)no breakkJ/m²ISO 179-1/1eU
Charpy Impact Strength (Notched)2kJ/m²ISO 179-1/1eA
Flexural Strength155MPaISO 178 (12)
Ball Indentation Hardness (14)205M/mm²ISO 2039-1
Hardness (14)M 00Rockwell MISO 2039-2
Hardness (14)84Shore DISO 868
Thermal Properties
ValueUnitsTest Method / Conditions
Melting Temperature (DSC, 10°C (50°F) / min)280°CISO 11357-1/-3
Thermal Conductivity (23°C)0.3W/(K.m)
Coefficient of Linear Thermal Expansion (23 - 150°C)60 x 10⁻⁶µm/(m.K)
Coefficient of Linear Thermal Expansion (min. 150°C)145 x 10-6µm/(m.K)
Heat Deflection Temperature (Method A: 1.8 MPa (264 PSI))115°CISO 75-1/-2
Continuous Allowable Service Temperature in Air (20.000 hrs) (3)220°C
Minimum Service Temperature (4)-30°C
Flammability (3 mm) (5)V-0UL 94
Flammability (Oxygen Index)44%ISO 4589-1/-2
Electrical Properties
ValueUnitsTest Method / Conditions
Electric Strength18kV/mmIEC 60243-1 (15)
Volume Resistivitymin. 10¹⁴Ohm.cmIEC 62631-3-1
Surface Resistivity10¹³Ohm/sq.ANSI/ESD STM 11.11
Dielectric Constant (1 MHz)3IEC 62631-2-1
Dissipation Factor (1 MHz)0.002IEC 62631-2-1
Miscellaneous Properties
ValueUnitsTest Method / Conditions
Density1.35g/cm³ISO 1183-1
Water Absorption (After 24h Immersion in Water of 23°C)0.01%ISO 62 (16)
Water Absorption (At saturation in Air of 23 °C (73°F)/50% RH)0.03%
Water Absorption (At Saturation in Water of 23 °C)0.1%
Wear Rate70µm/kmISO 7148-2 (18)
Dynamic Coefficient of Friction0.4 - 0.6ISO 7148-2 (18)

Regulatory & Compliance

Certifications & Compliance

Technical Details & Test Data

Note
  • Thermal Properties -  The figures given for these properties are for the most part derived from raw material supplier data and other publications.
  • (2) Values for this property are only given here for amorphous materials and for materials that do not show a melting temperature (PBI, PAI & PI). DMA settings, oscillation
  • the amplitude of 0.20 mm; a frequency of 1 Hz; heating rate of 2°C/min
  • (3) Temperature resistance over a period of min. 20,000 hours. After this period of time, there is a decrease in tensile strength – measured at 23 °C – of about 50 % as compared with the original value. The temperature value given here is thus based on the thermal-oxidative degradation which takes place and causes a reduction in properties. Note, however, that the maximum allowable service temperature depends in many cases essentially on the duration and the magnitude of the mechanical stresses to which the material is subjected.
  • (4) Impact strength decreasing with decreasing temperature, the minimum allowable service temperature is practically mainly determined by the extent to which the material is subjected to impact. The value given here is based on unfavorable impact conditions and may consequently not be considered as being the absolute practical limit.
  • (5) These estimated ratings, derived from raw material supplier data and other publications, are not intended to reflect hazards presented by the material under actual fire conditions. There is no ‘UL File Number’ available for these stock shapes.
  • Mechanical Properties -  Most of the figures given for the mechanical properties are average values of tests run on dry test specimens machined out of rods 40-60 mm when available, else out of plate 10-20mm. All tests are done at room temperature (23° / 73°F)
  • (7) Test speed: either 5 mm/min or 50 mm/min [chosen acc. to ISO 10350-1 as a function of the ductile behavior of the material (tough or brittle)] using type 1B tensile bars
  • (8) Test speed: either 0.2"/min or 2"/min or [chosen as a function of the ductile behavior of the material (brittle or tough)] using Type 1 tensile bars
  • (9) Test speed: 1 mm/min, using type 1B tensile bars
  • (10) Test specimens: cylinders Ø 8 mm x 16 mm, test speed 1 mm/min
  • (11) Test specimens: cylinders Ø 0.5" x 1", or square 0.5" x 1", test speed 0.05"/min
  • (12) Test specimens: bars 4 mm (thickness) x 10 mm x 80 mm; test speed: 2 mm/min; span: 64 mm.
  • (13) Test specimens: bars 0.25" (thickness) x 0.5" x 5"; test speed: 0.11"/min; span: 4"
  • (14) Measured on 10 mm, 0.4" thick test specimens.
  • (15) Electrode configuration: Ø 25 / Ø 75 mm coaxial cylinders; in transformer oil according to IEC 60296 ; 1 mm thick test specimens.
  • (16) Measured on disks Ø 50 mm x 3 mm.
  • (17) Measured on 1/8" thick x 2" diameter or square
  • (18) Test procedure similar to Test Method A: “Pin-on-disk” as described in ISO 7148-2, Load 3MPa, sliding velocity= 0,33 m/s, mating plate steel Ra= 0.7-0.9 μm, tested at 23°C, 50%RH.
  • (19) Test using journal bearing system, 200 hrs, 118 ft/min, 42 PSI, steel shaft roughness 16±2 RMS micro inches with Hardness Brinell of 180-200
  • (20) Test using Plastic Thrust Washer rotating against steel, 20 ft/min and 250 PSI, Stationary steel washer roughness 16±2 RMS micro inches with Rockwell C 20-24
  • (21) Test using Plastic Thrust Washer rotating against steel, Step by step increase pressure, Test ends when plastic begins to deform or if temperature increases to 300°F.