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PERMABOND® TA459

1 of 20 products in this brand
PERMABOND® TA459 is a structural acrylic adhesive designed primarily for bonding metals, ferrites, ceramics and some thermoplastics. This product was specifically designed to be non-corrosive to sensitive copper parts or other electrically conductive surfaces. The fast curing rate and rapid strength development of this material allows for increased production rate.

Product Type: Adhesive

Compatible Substrates & Surfaces: Ceramic, Metal

Cure Method: Air Dry

Chemical Family: Acrylics, Acrylates & Methacrylates

Technical Data Sheet
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Identification & Functionality

Product Type

Features & Benefits

Labeling Claims
Features & Benefits
  • Adhesion to a wide variety of substrates
  • Fast cure at room temperature
  • Excellent adhesion to metals and ferrites
  • Acid-free and non-corrosive
  • No mix application
  • High shear strength
  • Good impact strength
  • Good chemical resistance

Applications & Uses

Compatible Substrates & Surfaces
Cure Method
Additional Information

This product is not recommended for use in contact with strong oxidizing materials. This product may affect some thermoplastics and users must check compatibility of the product with such substrates.
Information regarding the safe handling of this material may be obtained from the Safety Data Sheet.
Users are reminded that all materials, whether innocuous or not, should be handled in accordance with the principles of good industrial hygiene.

Surface Preparation

Surfaces should be clean, dry and grease-free before applying the adhesive. Permabond Cleaner A is recommended for the degreasing of most surfaces. Some metals such as aluminum, copper and its alloys will benefit from light abrasion with emery cloth (or similar), to remove the oxide layer.

Directions for Use
  • Surfaces must be clean, dry and grease-free. Apply Initiator to one surface.
  • Apply adhesive to the other surface.
  • Assemble the components using sufficient force to spread the adhesive thinly. Parts should be bonded immediately and within a maximum of two hours of applying the Initiator.
  • Maintain pressure until handling strength is achieved. The time required will vary according to the joint design, gap and surfaces being bonded.
  • Allow 24 hours for adhesive to fully cure. Accelerated cure times may be achieved by heating.

Regulatory & Compliance

Certifications & Compliance

Technical Details & Test Data

Physical Properties of Uncured Adhesive
Chemical composition Urethane methacrylate
Appearance Blue, thixotropic
Viscosity at 25°C 20rpm: 15,000 – 25,000 mPa.s (cP)
2.5rpm: 50,000 – 100,000 mPa.s (cP)
Specific gravity (resin) 1.1
Typical Curing Properties (with Initiator 41)
Ratio of use 10:1.5 approximately
Maximum gap fill 0.5 mm (0.02 in)
Fixture time (mild steel) at 23°C No gap: 20-40 secs
Handling time (mild steel) (0.3 N/mm² shear strength is achieved) at 23°C No gap: 40-75 secs
Working strength (mild steel) at 23°C No gap: 3-5mins
Full cure at 23°C 24 hours
Typical Performance of Cured Adhesive
Shear strength (ISO4587)*

3 min cure @25°C:
Steel: 9 N/mm² (1300 psi)
Steel/ferrite: 4 N/mm² (600 psi)
24hr cure @25°C:
Steel: 20-25 N/mm² (2900-3600 psi) Steel/ferrite: >14 N/mm² (>2000 psi) (substrate failure)
Zinc: 12-18 N/mm² (1700-2610 psi)

Peel strength (aluminum) (ISO 4578)

85-100 N/25mm (18-22 PIW)

Tensile strength (ISO37)

20-30N/mm² (2900-4400 psi)

Impact strength (ASTM D-950) 15-20 kJ/m²
Coefficient of thermal expansion (ASTM D-696) 80 x 10-6 1/K
Thermal conductivity (ASTM C-177) 0.1 W/(m.K)
Dielectric constant (ASTM D-150) 4.6
Dielectric strength (ASTM D-149) 30-50 kV/mm
Volume resistivity (ASTM D-257)

2 x 1013 Ohm.cm

 

Environmental Resistance

All values were generated on as received steel lap shears as described in ISO4587. Adhesive was cured at room temperature for 48 hours prior to environmental exposure. Test pieces were assembled with no induced gap and subjected to continuous exposure for 1000 hours at the testing temperature and then the shear strength was tested at room temperature.

1000 hours % strength retention
100°C 110% *
120°C 118% *
150°C 132% *
175°C 127% *
180°C 90%

 

Strength Development

PERMABOND® TA459 - Strength Development

Graph shows typical strength development of bonded components at 23°C. Curing at higher or lower temperatures may affect cure speed.

Hot Strength

PERMABOND® TA459 - Hot Strength

Hot strength” shear strength tests performed on mild steel. Fully cured specimens conditioned to pull temperature for 30 minutes before testing at temperature.
TA459 can withstand higher temperatures for brief periods (such as for paint baking and wave soldering processes) providing the joint is not unduly stressed. The minimum temperature the cured adhesive can be exposed to is -55°C (-65°F) depending on the materials being bonded.

Chemical Resistance

PERMABOND® TA459 - Chemical ResistanceSpecimens were immersed for 30 days at 85ºC and tested at room temperature.