Knowde Enhanced TDS
Identification & Functionality
- Chemical Family
- Polymer Name
- Composite Materials Functions
- Technologies
- Product Families
Features & Benefits
- Materials Features
- Product Highlights
- Extremely fast wet-out
- Early development of Barcol hardness
- Good cure in thin sections
- Excellent retention of physical properties after water boil
- FMVSS 302 Flammability of Interior Materials - Passenger Cars, Multipurpose Passenger Vehicles, Trucks and Busses
- Flame-Retardant meeting UL 94 Plastics Flammability Standard, VE-1 and VE-2 classification
Applications & Uses
- Applications
- Composites Processing Methods
- Recommended Applications
STYPOL® 040-8003 must be mixed prior to use. Ingredients in the STYPOL® 040-8003 will settle during storage. Failure to thoroughly reincorporate these ingredients will compromise the flame-retardant properties of the end product. Use mixing equipment with sufficient horsepower (relative to container size) to achieve thorough circulation from top to bottom and out to the sides of the container. The agitator must be properly sized for the container and must allow for uniform mixing regardless of the liquid level in the container. Scrape the bottom of the container to ensure that all ingredients are being pulled into the mix. After settled materials have been reincorporated, mixing once a day for 10 minutes is typically sufficient.
Air bubbling should not be used for mixing. It is not effective and only serves as a potential source of water or oil contamination. Do not overmix STYPOL® 040-8003. Overmixing can break down the resin viscosity increasing the tendency to sag.
The cure rate of polyester resins depends on a number of factors including the product’s age, temperature, catalyst type, catalyst level and ambient humidity. When used in a laminating application the laminate cure rate also depends on reinforcement content and laminate thickness as well as other factors. For these reasons, we recommend that customers check the cure rate in their plant.
STYPOL® 040-8003 is quality control tested using United Initiators Norox® AZOX (acetyl acetone peroxide or AAP). Arkema Luperox 224 is expected to give equivalent results.The catalyst level should not exceed 2.4% or fall below 0.9% for proper cure. A catalyst level of 1.25% at 77°F is considered ideal.This product should not be used when temperature conditions are below 60°F, as curing may be adversely affected.
Properties
- Typical Properties
- Neat Resin Properties
- Laminate properties
| Value | Units | Test Method / Conditions | |
| Viscosity Brookfield LVF #2 at 60 rpm | 110 | — | — |
| Weight per Gallon | 10 | — | — |
| Specific Gravity | 1.19 | — | — |
| Tensile strength | 7950 | psi | ASTM D638 |
| Tensile strength | 13200 | psi | — |
| Flexural strength | 15200 | psi | ASTM D790 |
| Flexure Strength after 2-hour water boil (90% retention) | 20100 | psi | — |
| Flexural strength | 22400 | psi | — |
| Tensile Modulus | 4,90,000 | psi | — |
| Flexural modulus | 5,20,000 | psi | — |
| Flexural modulus | 7,70,000 | psi | — |
| Tensile Modulus | 8,90,000 | psi | — |
| Viscosity Brookfield LVF #2 at 60 rpm at 77°F | 110 | cps | — |
| Gel Time 100 g mass at 77°F | 7 | minutes | — |
| Weight per Gallon at 77°F | 10 | lbs | — |
| Tensile Elongation | 2.3 | % | — |
| Flexure Strength after 2-hour water boil | -- | — | — |
| Impact (un-notched) | 1.9 | ft.-lbs. | ASTM D256 |
| Barcol Hardness, Model #934 | 39 | — | ASTM D2583 |
| Heat Distortion Point at 264 psi | 145 (63) | °F (°C) | ASTM D648 |
| Intermittent Flame Test (HLT-15), rating | -- | — | — |
| Tensile Elongation | 1.8 | % | — |
| Impact (un-notched) | 1.67 | ft.-lbs. | — |
| Barcol Hardness, Model #934 | 45 | — | — |
| Heat Distortion Point at 264 psi | -- | — | — |
| Specific Gravity | -- | — | — |
| Intermittent Flame Test (HLT-15), rating | 80 | — | — |
| Gel Time 100 g mass at 77°F | 7 | — | — |
| Value | Units | Test Method / Conditions | |
| Tensile Strength | 7950 | — | — |
| Tensile Modulus | 490000 | — | — |
| Tensile Elongation | 2.3 | — | — |
| Flexural Strength | 15200 | — | — |
| Flexural Modulus | 520000 | — | — |
| Impact (un-notched) | 1.9 | — | — |
| Barcol Hardness, Model #934 | 39 | — | — |
| Heat Distortion Point at 264 psi | 145 (63) | — | — |
| Specific Gravity | 1.19 | — | — |
| Value | Units | Test Method / Conditions | |
| Tensile Strength | 13200 | — | — |
| Tensile Modulus | 890000 | — | — |
| Tensile Elongation | 1.80% | — | — |
| Flexural Strength | 22400 | — | — |
| Flexural Modulus | 770000 | — | — |
| Flexure Strength after 2-hour water boil | 20100 | — | — |
| Impact (un-notched) | 1.67 | — | — |
| Barcol Hardness, Model #934 | 45 | — | — |
| Intermittent Flame Test (HLT-15), rating | 80 | — | — |
Storage & Handling
- Handling and Storage
STYPOL® 040-8003 has a shelf life of 120 days from date of manufacture when stored at 73°F or below in a closed, factory sealed, opaque container, and out of direct sunlight. The shelf life is cut in half for every 20°F over 73°F