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espol™ 38.05 is a non-accelerated, non-thixotropic vinyl ester resin that rapidly wets out reinforcements. It exhibits excellent resistance to a wide range of corrosive chemical environments at room and elevated temperatures. It is specifically designed for pultrusion applications. Due to its high elongation and flexibility, espol™ 38.05 can also be used in tooling and mold making.

Polymer Name: Polyester (unspecified)

Chemical Family: Orthophthalics, Polyesters, Unsaturated Polyester (UPE)

Processing Methods: Casting, Hand Lay-up, Pultrusion, Spray Lay-up

Technical Data Sheet
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Identification & Functionality

Composite Materials Functions

Features & Benefits

Applications & Uses

Markets
Compatible Reinforcements
Composites Processing Methods
Applications

espol™ 38.05 should be stored between 5°C and 25°C in the original, unopened container in a dry, well ventilated place. Protect from freezing and direct sunlight. Avoid contact with oxidizing agents. If stored outside of these recommendations, shelf life will be significantly reduced.

Formulation Guidelines
  • espol™ 38.05 should be allowed to attain workshop temperature (25°C - 30°C) before use. Stir well by hand, or with a low shear mixer to avoid aeration, and then allow to stand to regain thixotropy. espol™ 38.05 requires the addition of accelerator and catalyst to start the curing reaction.
  • The recommended accelerators are Cobalt (1% solution in styrene) which should be added to the resin at 2 - 3% and DMA (10%) which should be added at 0.5%. Both accelerators should be thoroughly incorporated into the resin, using a low shear mechanical stirrer where possible.
  • The recommended catalyst is MEKP (50%) which should be added to the resin at 1 - 2% and thoroughly incorporated into the resin, using a low shear mechanical stirrer where possible.

N.B. Catalyst and accelerator must not be mixed directly together since they can react with explosive violence.

Properties

Color
Appearance
Light brown
Cured Properties
ValueUnitsTest Method / Conditions
Barcol Hardness35IS 6746-1994 (Reaffirmed 2005)
Deflection Temperature under Load (1.80MPa)*100 - 105ºCIS 6746-1994 (Reaffirmed 2005)
Tensile Strength*60 - 70MPaIS 6746-1994 (Reaffirmed 2005)
Tensile Modulus*3300 - 3500MPaIS 6746-1994 (Reaffirmed 2005)
Elongation at Break*2.0 - 2.5%IS 6746-1994 (Reaffirmed 2005)
Flexural Strength*100 - 120MPaIS 6746-1994 (Reaffirmed 2005)
Flexural Modulus*2900 - 3100MPaIS 6746-1994 (Reaffirmed 2005)
Uncured Properties
ValueUnitsTest Method / Conditions
Specific Gravity1.04 - 1.08IS 6746-1994 (Reaffirmed 2005)
Viscosity (at 25°C)****400 - 550cPIS 6746-1994 (Reaffirmed 2005)
Acid Value6 - 11mg KOH/gIS 6746-1994 (Reaffirmed 2005)
Volatile Content42 - 48%IS 6746-1994 (Reaffirmed 2005)
Gel Time (at 25°C)**15 - 20minIS 6746-1994 (Reaffirmed 2005)
Peak Exotherm Temperature**170 - 200ºCIS 6746-1994 (Reaffirmed 2005)
Gel Time (at 140°C)***90 - 180secIS 6746-1994 (Reaffirmed 2005), SPI
Note
  • *Curing Schedule - 24 hours at 20°C, 6 hours at 80°C.
  • **100g resin + 2.4ml Co (1%) accelerator + 0.5ml DMA (10%) + 1.5ml MEKP (50%) Catalyst.
  • ***100g resin + 1.3ml TPPB.
  • ****Viscosity measured using Brookefield (RVT Model) Viscosity SPL 1 / SPD 10

Technical Details & Test Data

Post Curing

Satisfactory laminates for many applications can be made from espol™ 38.05 by curing at workshop temperature (25°C). For optimum properties, however, laminates should be post-cured before being put into service. The laminate should be allowed to cure for 24 hours at 25°C, and then be oven cured for a minimum of 6 hours 80°C.

Packaging & Availability

Packaging Type
Packaging Information

espol™ 38.05 is available in 35kg, 220kg and bulk containers.

Storage & Handling

Shelf Life
3 Months
Storage Conditions

espol™ 38.05 should be stored between 5°C and 25°C in the original, unopened container in a dry, well ventilated place. Protect from freezing and direct sunlight. Avoid contact with oxidising agents. If stored outside of these recommendations, shelf life will be significantly reduced.