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PRF Composite Materials RP803

PRF Composite Materials RP803 is formulated to provide an initial cure cycle of either 12 hours at 60°C or 6 hours at 70°C and extended out life of 9 days at 20°C. The system is capable of withstanding temperatures up to 190°C after full post cure. RP803 is available in carbon and glass woven fabrics from 200 - 800 g/m2 impregnated with epoxy resin. RP803 prepreg allows high quality tooling laminates to be produced directly from a low temperature master model permitting a wide choice of master model materials. Using a low temperature vacuum bag and autoclave process for inital cure, the tool laminate can then be demoulded for freestanding post cure.

Polymer Name: Epoxy Resins & Compounds

Functions: Prepreg

Reinforcement Material: Carbon Fibers, Glass Fibers

Processing Methods: Prepreg Processing, Vacuum Bagging

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Reinforcement Form
Reinforcement Material
Composite Materials Functions

Features & Benefits

Materials Features
Key Features & Benefits

• Initial cure from 60°C to 70°C
• Post cure: 170°C
• Autoclave processing
• Excellent surface finish

Applications & Uses

Composites Processing Methods
Applications

Composite Tooling

Properties

Physical Form
Mechanical Properties
ValueUnitsTest Method / Conditions
Thermogravimetry (DSC)190°C-
Typical Properties
ValueUnitsTest Method / Conditions
Cure Temperature60–180°C-

Technical Details & Test Data

Material Types
Fiber type Weave style Weight Thickness/Ply Width
Carbon 2/2 twill 200 g/m3 0.23 mm 1250 mm
Carbon 2/2 twill 645 g/m3 0.72 mm 1250 mm
Glass 8HS 300 g/m3 0.25 mm 1250 mm
Glass 2/2 twill 800 g/m3 0.70 mm 1250 mm
Cure Cyle

Preferred initial cure can be either of the following:
60°C for 12 hours
70°C for 6 hours
Heat ramp up rate: 0.5-1.0°C/minute up to temperature, under 6-7 bar pressure and >0.9 bar vacuum.
Ensure even heat in the autoclave and make sure that temperature does not exceed over 5°C of the component initial cure temperature.
When the entire component has reached the initial curing temperature, hold for the specified time.
Cool the laminate under pressure to room temperature (or <30°C) at 3°C per minute (max).
Tooling can be demoulded from the master after this cure.
For post cure, the tool must rest on a level surface to prevent possible deformation. The recommended post cure cycle is as follows:
• From initial cure temperature, ramp up at 1°C per minute up to 170°C and cure for >2.5 hours, then cool naturally. This will provide a Tg >170°C (DSC).
• Post cure > 4h @ 170°C provides a Tg of 190°C (DSC).
The maximum heat ramp up rate at each stage is 1°C/minute.

Storage & Handling

Shelf Life

Storage Temperature

Shelf life
-18°C 12 months
20°C

Tack life: 7 days
Out life: 9 days