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Products Techniques PT-428D Conventional Epoxy

Products Techniques PT-428D Conventional Epoxy is a two component catalyst cure epoxy polyamide, which meets and exceeds MIL-C-22750D. This system cures to an extremely hard, impervious film which resists yellowing and chalking. PT-428D Tuf /Film provides the ultimate protection and appearance to metal, wood and most other materials capable of being coated. This is a non-conductive, dielectric coating.

Product Type: 2K (2 component) Coating, Insulating Coating

Features: Electrically Insulating, Excellent Chalk Resistance, Good Non-Yellowing Properties, High Hardness

Application Area: Fan Bearings, Pipes, Radar, Vacuum Pumps

Compatible Substrates & Surfaces: Metal, Wood

Application Method: Brush, Roller, Spray

Chemical Family: Epoxy & Epoxy Derivatives

Technical Data Sheet
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Identification & Functionality

Features & Benefits

Applications & Uses

Application Method
Compatible Substrates & Surfaces
Uses

Aerospace/Aviation: Aircraft, Helicopters, Radar and Ground Handling
Industrial: Material Handling, Pumps, Pipes, Valves and Fans where non-conductive properties are a must.
Electronics: Used extensively in the electronics industry where electric properties are critical. 

Cleaning

All parts must be chemically or mechanically cleaned, film free, by an industry recognized cleaning specification or method.

Use of Primer

PTI recommends PT-500 MIL-P-23377E, high strontium chromate prime-all primer as a part of this system on metal surfaces. To assure unsurpassed corrosion protection and maximum adhesion, an acid etch pretreatment wash primer, PT-402, should also be used.

  • PT-402: Wash Primer
  • PT-500: Meets MIL-PRF-23377
Mixing Instructions

Shake component A in an industrial paint shaker for 5 – 10 minutes for optimal results.
Admix by volume:
1 Part Component A (Base)
1 Part Component B (Catalyst)

Add the Catalyst into the Base.
Admixed material should be allowed a 30-minute induction time for best application results.

Reduce: Use reducer PT-1003 Type II no more than 50% by volume. Use only the amount necessary to obtain proper spray viscosity.

Application

This product can be applied using brush, roller, conventional air spray equipment, HVLP Spray system. Please consult with a PTI representative for specific equipment recommendations and settings.

  1. Make sure pots, guns, and lines are purged and cleaned.
  2. Mix both base and catalyst thoroughly and filter/strain before spray application. NOTE: It is not recommended to strain flat/matte coatings.
  3. HVLP Spray Pressure: 7-10psi. Conventional Spray Equipment 15-30%
  4. Always air-blow and tack wipe the surfaces to be painted. Parts should be grounded to prevent static.
  5. Best application results: apply 3 coats: 1 fog/tack coat & 2 full coats from 0.75 – 1 mil thickness.
  6. Allow 20-30 minutes to pass before applying additional coats.
  7. Recommended Dry Film Thickness is 2.25-3 mils. Some colors may require thicker films to achieve hiding.

NOTE: Application of PTI products requires the use of all OSHA approved safety equipment, including proper ventilation. Additionally, PTI products require the recommended temperature/humidity conditions and film thickness ranges for optimal performance. The material, hangar, and aircraft skin temperatures should be no lower than 75°F / 25°C before, during and after application.

Drying and Curing Schedule

Dry times are based on the dry film thickness between 2.25-3 mils.

Air Dry Times (75°F / 25°C and 50% Relative Humidity)

  • 7 days to full cure
  • 30 days to maximum resistance to environmental conditions

Force Cure

  • 30 minutes at 250°F
  • 1 hour at 180°F
  • 2 hours at 150°F
Equipment Cleaning

Use clean Acetone, IPA, or PT-1003 Type II. Do not allow material to dry or cure inside any equipment.

Recommended Primers and Reducer

Recommended Primer(s) - PT-402 Wash Primer and/or PT-500 Epoxy Primer

Reducer - PT-1003 Type II

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Flexibility (1/8th Mandrel 0.125al)No Cracking/Flaking
Gloss (85 Geometry)max. 1.5Degrees
Mil Thickness0.75 - 1.00Mil per coat
Mix Ratio by Volume1 part Base to 1 part Catalyst
Pencil Hardness - Castel B (Air Cure)1.0H
Pencil Hardness - Castel B (Heat Cure)2.0H
Pot Life8.0hours
Saturated Salt Spraymin. 1000Hours
Taber Abrasion (1000 cycles/1000gms, CS-17 wheel)max. 125mg
Temperature Range45 - 400°F
ToxicityNo known toxicity when used under normal conditions
Weathering (Accelerated)min. 1000Hours

Regulatory & Compliance

Specifications
  • MIL-C-22750D

Storage & Handling

Shelf Life

Shelf life is only applicable for materials stored in unopened and undamaged original factory filled containers. 1 year when stored between 50°-85° Fahrenheit.