Enhanced TDS
Knowde-enriched technical product data sheet
Identification & Functionality
- Chemical Family
- Product Type
- Technologies
- Product Families
Features & Benefits
- Ready-to-Use Product Features
- Advantages
- Satin finish provides UV stability, low glare, and light reflectivity
- Excellent resistance to tire staining (hot or cold)
- Resists Skydrol®, jet fuels and other chemicals
- Four times floor life compared to most epoxies
Applications & Uses
- Markets
- Application Area
- Application Method
- Compatible Substrates & Surfaces
- Uses
Suited for productions areas, show room floors, aircraft hangers, warehouses and other places where physical and chemical resistance combined with light stability are important.
- Options
Some pastel or vivid colors may require 2 full pints of color for enhanced opacity when applying a single coat over dis-similar substrates. Consult Protective Industrial Polymers for specific recommendation.
For applications where the temperatures are between 55°F-65°F combined with relative humidity levels (RH) between 20-35%, the use of PIP 2000-2100 Series Spike accelerator is recommended. Use of this accelerator will hasten the cure to be similar of the standard material in normal conditions (70-80F with 35-80% RH). The use of this accelerator in normal conditions will result in a shorter working time, higher viscosity build, reduced leveling and increases stickiness and roller drag. When relative humidity (RH) is below 20%, please consult Protective Industrial Polymers for specific recommendations and limitations.
Color Pack: 0 VOC Color packs designated as CPU-xxxx can be used with PIP 2100 UR-Satin. Many standard and custom colors are available; please refer to the price list for available colors. It is important to have a color consistent floor in a similar color before application of PIP 2100 UR-Satin or multiple coats may be required.
Texture: GlossGrip #10 Additive can be incorporated into PIP 2100 UR-Satin to create a wear texture while maintaining an easily cleaned satin surface.
- Inspection and Application
Caution! Follow all precautions and instructions prior to installation.
PIP 2100 UR must be applied to an epoxy or other approved primer or base coat. Sections below detailing substrate, moisture and vapor/contamination apply to the required conditions of the concrete substrate prior to application of an epoxy primer.
Substrate: The substrate must be free of curing membranes, silicate surface hardener, paint, or sealer and be structurally sound. If you suspect concrete has been treated or sealed, proceed with complete removal process. Consult your PIP representative for further instruction if silicate hardeners or membranes have been utilized.
Moisture: Moisture and moisture vapor transmission rates are dynamic in nature and may change over time. Initial testing does not guarantee future results. If the PIP 2000 is to be applied direct to the concrete substrate, Protective Industrial Polymers must be consulted.
Vapor/Contamination: Testing for MVT does not guarantee against future problems. If there is no known vapor barrier or the vapor barrier is inadequate, there is an elevated risk of bond failure. Other factors including the migration of oils, chemicals, excessive salts or Alkali Silica Reaction (ASR) from the concrete from may also elevate the risk of adhesion difficulties.
Temperature and Humidity: During the application and cure of the coating, the substrate temperature, material temperature and room conditions must be maintained between 65°F (18°C) and 90°F (32°C). Relative Humidity (RH) should be limited to 30-80%. Do not apply coatings unless the surface temperature is more than five degree over the dew point. Atmospheric Relative Humidity above 50%, regardless of temperature, has a dramatic effect on reducing the workable wet edge tie-in time relating to consistent color development of PIP 2000 and PIP 2100 series urethanes. Temperatures above 75F have the same impact. When encountering either of these situations or a combination of both, it is imperative to mix, apply, and finish roll the coating within 10 minutes. Exceeding this time may present roller marks or dark edge lines. Plan your application pattern ahead of time so that these wet tie-in times can be met as practically possible.
- Application Equipment
- Protective equipment and clothing
- Jiffy® Mixer Blade model ES
- Clean container for mixing material
- Low speed high torque drill motor
- High quality short nap roller covers- ¼-3/8 inch nap
- Preparation
Surface dirt, grease, oil and contaminates must be removed by detergent scrubbing and rinsing with clean (clear) water.
Mechanical Preparation: Shot Blasting or grinding the surface is the preferred method of preparation. The success of industrial diamond grinding as a concrete preparation method will vary depending on technique and the hardness of the concrete.Joints: All non moving joints (control joints) can be filled with a rigid or semi-rigid joint compound. Construction joints may be filled with semi-rigid joint filler and might need to be re-built and re-cut depending on conditions. Isolation or expansion joints must be filled with a flexible material designed for expansion and should not be coated over.
Mixing: Use a Jiffy®ES mix blade attached to a slow speed drill. Mix only enough material at one time not to exceed the pot life. Note: Once this material is opened and mixed it can’t be resealed for later use. The color pack should be added slowly with the mixer running first to the 2100 Satin-A (Part A)and mixed thoroughly until color is uniform throughout the container prior to adding the 2100-B (Part B). Add 2100 UR-B (Part B) and mix all components together for 2-3 minutes. Optional GlossGrip # 10 should be added last after the Part A and B is mixed. Product may be thinned with a maximum of 8 ounces of clean, non-recycled xylene per mixed gallon of the PIP 2100 UR-Satin. Never use an alcohol solvent to thin a Protective Industrial Polymers urethane coating.
- Application
Review limitations section above
Prior to coating, the floor must be completely free of fine dust and minute debris. It is best to mechanically wash, rinse and finally damp wipe the floor with clean towels and water. It is also recommended to rid roller of initial loose nap by wetting and painting a small scrap piece of plastic sheeting or cardboard prior to using on the floor.Smooth Gloss Application
It is recommended to pan roll PIP 2100 UR-Satin urethane. It must be applied between 3 and 4 mils to achieve a consistent and specified gloss. Strictly follow coverage rates for the applicable kit size. Applications applied to thin will result in less gloss whereas applications applied too thick result in more gloss. It is also recommended to finish roll after the initial roll. Material should be applied with a 3/8”-3/16 inch nap non-shedding roller. Care should be taken to overlap and cross lap. The best practice is to measure and grid the floor to be sure of the proper application rate.
Textured Application Apply PIP 2100 UR-Satin containing GlossGrip #10 to the floor surface utilizing a roller pan and roller. Do not squeegee as it will be very difficult to remove the squeegee lines. It is best to place a screen at the bottom of the pan to prevent the roller from picking up settled aggregate at the bottom of the pan. Roll often so as to expose aggregate uniformly. Material applied excessively heavy (greater than 3.5 mils) will exhibit irregular texture, may blister or gas and can be soft during curing. Applying the material too thin will result in a non-uniform gloss. The best practice is to measure and grid the floor to be sure of the proper application rate.
Curing (Drying): Allow the coating to cure (dry) for a minimum 24 hours after application at 75°F (24°C) and 50% RH before opening the floor to light traffic, allow more time for low temperatures and low humidity or for heavier traffic. Full coating properties may take up to 14 days to develop.
- Maintenance Guidelines
Allow floor coating to cure at least one week before cleaning by mechanical means (IE: sweeper, scrubber, disk buffer).
Care: Increased life of the floor will be seen with proper maintenance and will help maintain a fresh appearance of your new Protective Industrial Polymers floor. Regularly sweep to avoid ground in dirt and grit which can quickly dull the finish, decreasing the life of the coating. Spills should be removed quickly as certain chemicals may stain and can permanently damage the finish. Only soft nylon brushes or white pads should be used on your new floor coating. Premature loss of gloss can be caused by hard abrasive bristle Polypropylene (Tynex®) brushes.
Caution: Heavy objects dragged across the surface will scratch all floor coatings. Avoid gouging or scratching the surface. Pointed items or heavy items dropped on the floor may cause chipping or concrete pop out damage. Plasticizer migration from rubber tires can permanently stain the floor coating. If a rubber tire is planned to set on the floor for a long period of time, place a piece of acrylic sheet between the tire and the floor to prevent tire staining. Rubber burns from quick stops and starts from lift trucks can heat the coating to its softening point causing permanent damage and marking.
Repair: Repair gouges, chip outs, and scratches as soon as possible to prevent moisture and chemical under cutting and permanent damage to the floor coating.
- Limitations
Contamination and surface defects: If contaminates including oil, silicone, mold release agents and/or other materials are present, PIP 2100 UR-Satin may fisheye or crawl away from the surface. All surface contaminates should be removed with a suitable detergent prior to application. Solvent cleaning of silicone based contaminates is not recommended; please contact Technical Service for additional recommendations.
Do not apply PIP 2100 satin direct to PIP 1300 MVR. Always apply another pip epoxy product such as PIP 1000 series coatings on top of the PIP 1300 MVR before applying the PIP 2100 satin urethane.
Use as a Clear Coating on a Dark Color
It is not advisable to use this material as a top coat on a darker color base, The matting agent will contrast, mute and wash out the darker color basecoat or decorative system and likely display application or roller marks. Colors such as, but not limited to, are #269 Black Fox, #9005 Black, #332 Brick Red and #107 Charcoal Gray. If a satin finish is desired with these types of colors, the use of PIP 2100 with an addition of Diamondwear additive is recommended. This combination yields a more transparent stain finish. Use only a maximum
of 1-quart addition of the DiamondWear additive per mix for best results. Additions beyond this level may result in a hard to apply product with uneven texture and gloss.
Properties
- Cured Properties
- Material Specifications
- Note
*Properties and results are based on laboratory testing at 72°F (22°C) %50 RH, theoretical calculations and estimates. Typical properties, as stated, are to be considered as representative of current production and should not be treated as specifications.
- Chemical Resistance
PIP 2100 UR Satin 1 Day 7 Days ACIDS, INORGANIC 10% Hydrochloric G G 30% Hydrochloric G F 10% Nitric G F 50% Phosphoric G F 37% Sulfuric F P ACIDS, ORGANIC
10% Acetic G F 10 % Citric G G Oleic E E ALKALIES 10% Ammonium Hydroxide E E 50% Sodium Hydroxide E E SOLVENTS Ethylene Glycol G G Isopropanol G G Methanol P P d-Limonene E E Jet Fuel E E Gasoline E E Mineral Spirits E E Xylene E E Methylene Chloride P P MEK G G PMA G G MISCELLANEOUS 20% Ammonium Nitrate E E Brake Fluid E E Bleach E E Motor Oil E E Skydrol®500B E E Skydrol®LD4 E E 20% Sodium Chloride E E 10% TSP E E *Based on spot testing of the clear coating after 14 days of cure. Pigmented versions may see reduced chemical resistance and staining.
Legend:
E- Excellent (Not Effected)
G-Good (Limited Negative Effect)
F-Fair (Moderate Negative Effect)
P-Poor (Unsatisfactory)
| Value | Units | Test Method / Conditions | |
| Abrasion Resistance Taber (CS-17, mg loss/1000 cycles/1000g mass) | 35.0 | mg | ASTM D4060 |
| Coefficient of Friction (COF James Test, w/Glass Bead #10) | 0.55 - 0.65 | - | ASTM D2047 |
| Dry Film Thickness | 3.5 | mils | - |
| Elongation | 5.0 | % | ASTM D2370 |
| Gloss 60 Degree | 25 - 45 | - | - |
| Impact (Direct & Reverse) | 140.0 | in.lbs | ASTM D2794 |
| Pencil Hardness | 3H | - | ASTM D3363 |
| Tensile Strength | 2100.0 | psi | ASTM D2370 |
| Value | Units | Test Method / Conditions | |
| Dry Time | 12 - 16 | Hours | ASTM D5895 |
| Dry Time (Full Cure) | 7 - 14 | Days | ASTM D5895 |
| Dry Time (Tack Free) | 6.0 | Hours | ASTM D5895 |
| Flash Point | 195.0 | °F | ASTM D3278 |
| Mixed Viscosity | 450.0 | cPs | ASTM D2196 |
| Volatile Organic Compound (Pigmented) | max. 200 | g/l | ASTM D3960 |
| Volume Solids (Mixed) | 80.0 | % | ASTM D2369 |
Regulatory & Compliance
- Compliance
Complies with VOC regulations for industrial maintenance coatings in the OTC and CA*. (*excluding SCAQMD)
Packaging & Availability
- Packaging Kits/Part Numbers
Volume Mix Ratio: 1A : 2B : .125C
1.5 gallons PIP 2100 UR-Satin Clear (690 SF at 3.5 mils smooth)
- 2100 Satin-A/HG
- 2100-B/1
3.0 gallons PIP 2100 UR-Satin Clear (1380 SF at 3.5 mils smooth)
- 2100 Satin-A/1
- 2100-B/2
1.56 gallons PIP 2100 UR-Satin Pigmented (715 SF at 3.5 mils smooth)
- 2100 Satin-A/HG
- 2100-B/1
- CPU-(XXX)/HP
3.125 gallons PIP 2100 UR-Satin Pigmented (1430 SF at 3.5 mils smooth)
- 2100 Satin-A/1
- 2100-B/2
- CPU-(XXX)/P
3.385 gallons PIP 2100 UR-Satin Pigmented DiamondWear (1551 SF at 3.5 mils)
- 2100-Satin-A/1
- 2100-B/2
- CPU-xxxx/P
- DiamondWear/HG
(Note- Use only a maximum of 1-quart addition of the DiamondWear additive per mix for best results. Additions beyond this level may result in a hard to apply product with uneven texture and gloss.)
Storage & Handling
- Storage
Materials should be stored in un-opened containers between 65°F (18°C) and 90°F (32°C) and at or below 50% RH.
Shelf Life: 1 year from date of manufacture (un-opened).