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DiClad® 527 Laminates

1 of 2 products in this brand
DiClad 527 (Er=2.40−2.65) use a higher fiberglass/PTFE ratio to provide mechanical properties approaching conventional substrates. Other advantages include better dimensional stability and lower thermal expansion in all directions. The electrical properties of DiClad 527 are tested at 1MHz and 10GHz, respectively.

Functions: Laminate

Reinforcement Material: Glass Fibers

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Knowde Enhanced TDS

Identification & Functionality

Chemical Family
Reinforcement Material
Composite Materials Functions

Features & Benefits

Features
  • Extremely Low Loss Tangent
  • Excellent Dimensional Stability
  • Product Performance Uniformity
Benefits
  • Electrical Properties Are Highly Uniform Across Frequency
  • Consistent Mechanical Performance
  • Excellent Chemical Resistance

Applications & Uses

Recommended Applications
  • Military Radar Feed Networks
  • Commercial Phased Array Networks
  • Low Loss Base Station Antennas
  • Missile Guidance Systems
  • Digital Radio Antennas
  • Filters, Couplers, LNAs

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Dielectric Constant at 10GHz2.4 - 2.65IPC TM-650 2.5.5.5
Surface Resistivity4.5 x 10^7MΩIPC TM-650 2.5.17.1
Dielectric Constant at 1MHz2.4 - 2.65IPC TM-650 2.5.5.3
Volume Resistivity1.2 x 10^9MΩ-cmIPC TM-650 2.5.17.1
Dissipation Factor tan d, at 10 GHz0.0018IPC TM-650 2.5.5.5
Dissipation Factor at 1 GHz0.001IPC TM-650 2.5.5.3
Thermal Coefficient of εr-153ppm/°CIPC TM-650 2.5.5.5 Adapted
Peel Strength14lb/inIPC TM-650 2.4.8
Arc Resistancemin. 180secondsASTM D-495
Tensile Modulus706, 517kpsiASTM D-638
Tensile Strength19, 15kpsiASTM D-882
Compressive Modulus359kpsiASTM D-695
Flexural Modulus537kpsiASTM D-790
Dielectric Breakdownmin. 45kVASTM D-149
Density2.31g/cm3ASTM D-792 Method A
Water Absorption0.03%MIL-S-13949H 3.7.7 and IPC TM-650 2.6.2.2
Coefficient of Thermal Expansion - X Axis14ppm/°CIPC TM-650 2.4.24
Coefficient of Thermal Expansion - Y Axis21ppm/°CIPC TM-650 2.4.24
Coefficient of Thermal Expansion Z Axis173ppm/°CIPC TM-650 2.4.24
Thermal Conductivity0.254ASTM E-1225
Outgassing Total Mass Loss0.02%NASA SP-R-0022A
Outgassing Collected Volatile Condensable Material0%NASA SP-R-0022A
Outgassing Water Vapor Regain0.01%NASA SP-R-0022A

Technical Details & Test Data

Dielectric Constant vs. Frequency

DiClad® 527 Laminates - Dielectric Constant Vs. Frequency

Demonstrates the Stability of Dielectric Constant across Frequency. This information was correlated from data generated by using a free space and circular resonator cavity. This characteristic demonstrates the inherent robustness of the laminates across Frequency, thus simplifying the final design process when working across EM spectrum. The stability of the Dielectric Constant of DiClad over frequency ensures easy design transition and scalability of design.

Dissipation Factor vs. Frequency

DiClad® 527 Laminates - Dissipation Factor Vs. Frequency

Demonstrates the Stability of Dissipation factors across Frequency. This characteristic demonstrates the inherent robustness of the Laminates across Frequency, providing a stable platform for high-frequency applications where signal integrity is critical to the overall performance of the application.

Packaging & Availability

Material Availability

DiClad laminates are supplied with 1/2, 1 or 2 ounce electrodeposited copper on both sides. Other copper weights and rolled copper foil are available. DiClad is available bonded to a heavy metal ground plane. Aluminum, brass or copper plates also provide an integral heat sink and mechanical support to the substrate. When ordering DiClad products please specify dielectric constant, thickness, cladding, panel size and any other special considerations. Available master sheet sizes include 36" x 48" and 48" x 54".