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LNP™ LUBRICOMP™ Compound DL003EXJ

1 of 365 products in this brand
SABIC's Specialties Business LNP LUBRICOMP DL003EXJ compound is based on Polycarbonate (PC) resin containing 15% PTFE. Added features of this grade include: Easy Molding, Low Extractable, Wear Resistant, Healthcare, Food Contact compliant

Polymer Name: Polycarbonate (PC)

Additives Included: Lubricant (PTFE)

Fillers Included: PTFE

Processing Methods: Injection Molding

Flexural Modulus: 2000.0 - 2000.0 MPa

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Additives Included
Chemical Family
Fillers Included
Polymer Name
Plastics & Elastomers Functions
Technologies

Features & Benefits

Applications & Uses

Plastics & Elastomers Processing Methods
Recommended Applications
  • Surgical stapler internals
  • Laparoscopic surgical tool internals
  • Trocar latches
  • Insulin pen dials, screw, and sleeve
  • Inhaler dose counter buttons
  • Fluid coupling quick disconnect

Properties

Mechanical Properties
ValueUnitsTest Method / Conditions
Tensile Stress (Yield, Type I, 5 mm/min) ¹¹46MPaASTM D638
Tensile Stress (Break, Type I, 5 mm/min) ¹¹38MPaASTM D638
Tensile Strain (Yield, Type I, 5 mm/min) ¹¹5.6%ASTM D638
Tensile Strain (Break, Type I, 5 mm/min) ¹¹17.3%ASTM D638
Tensile Modulus (at 50 mm/min) ¹¹2090MPaASTM D638
Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹2190MPaASTM D790
Tensile Stress (Yield, 5 mm/min) ¹¹45MPaISO 527
Tensile Stress (Break, 5 mm/min) ¹¹34MPaISO 527
Tensile Strain (Yield, 5 mm/min) ¹¹5.4%ISO 527
Tensile Strain (Break, 5 mm/min) ¹¹21.8%ISO 527
Tensile Modulus (at 1 mm/min) ¹¹1980MPaISO 527
Flexural Stress ¹¹67MPaISO 178
Flexural Modulus (at 2 mm/min) ¹¹2000MPaISO 178
Physical Properties
ValueUnitsTest Method / Conditions
Specific Gravity ¹¹1.29ASTM D792
Density ¹¹1.29g/cm³ASTM D792
Moisture Absorption (at 23°C, 50% RH, 24hrs) ¹¹0.1%ASTM D570
Mold Shrinkage (flow, 24 hrs) ᵍ ¹¹0.6 - 0.8%ASTM D955
Mold Shrinkage (xflow, 24 hrs) ᵍ ¹¹0.7 - 0.9%ASTM D955
Wear Factor Washer ¹¹1510^-10 in^5-min/ft-lb-hrASTM D3702 Modified: Manual
Wear Factor Ring ¹¹010^-10 in^5-min/ft-lb-hrASTM D3702 Modified: Manual
Dynamic COF ¹¹0.38ASTM D3702 Modified: Manual
Static COF ¹¹0.23ASTM D3702 Modified: Manual
Moisture Absorption (at 23°C, 50% RH) ¹¹0.15%ISO 62
Thermal Properties
ValueUnitsTest Method / Conditions
Heat Deflection Temperature (at 0.45 MPa, 3.2 mm, Unannealed) ¹¹141°CASTM D648
Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹130°CASTM D648
Coefficient of Thermal Expansion (at -30°C to 30°C, flow) ¹¹0.0000771/°CASTM D696
Coefficient of Thermal Expansion (at -30°C to 30°C, xflow) ¹¹0.0000771/°CASTM D696
Heat Deflection Temperature/Bf (at 0.45 Mpa, Flatw 80*10*4, sp=64mm) ¹¹141°CISO 75/Bf
Heat Deflection Temperature/Af (at 1.8 Mpa, Flatw 80*10*4, sp=64mm) ¹¹124°CISO 75/Af
Impact Properties
ValueUnitsTest Method / Conditions
Izod Impact (Unnotched, at 23°C) ¹¹1780J/mASTM D4812
Izod Impact (Notched, at 23°C) ¹¹176J/mASTM D256
Multi-Axial Impact ¹¹28JISO 6603
Instrumented Dart Impact Total Energy (at 23°C) ¹¹33JASTM D3763
Izod Impact (Unnotched, 80*10*4, at 23°C) ¹¹110kJ/m²ISO 180/1U
Izod Impact (Notched, 80*10*4, at 23°C) ¹¹12kJ/m²ISO 180/1A
Injection Molding
ValueUnitsTest Method / Conditions
Drying Temperature ⁷120°C
Drying Time ⁷4Hrs
Maximum Moisture Content ⁷0.02%
Melt Temperature ⁷300 - 315°C
Front - Zone 3 Temperature ⁷310 - 320°C
Middle - Zone 2 Temperature ⁷305 - 315°C
Rear - Zone 1 Temperature ⁷295 - 305°C
Mold Temperature ⁷80 - 110°C
Back Pressure ⁷0.2 - 0.3MPa
Screw Speed ⁷30 - 60rpm
Note
  • ᵍ Measurements made from Laboratory test Coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.
  • ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.
  • ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.
 

Technical Details & Test Data

LNP™ Compounds Wear and Friction Solutions Medical Devices

For a medical device, whether it be a drug delivery pen or a laparoscopic surgical tool, repeatable and efficient motion is critical to performance. The friction between moving parts plays a large role in how a device is perceived and accepted by both consumers and healthcare professionals. LUBRICOMP™ and LUBRILOY™ compounds can help deliver the performance required.

Growing List of Demands

The demands on wear and friction materials for medical devices grow as sterilization and cleaning techniques evolve, parts get smaller and thinner, and market trends move towards more consumer friendly styling and colors. Add the heightened emphasis on system cost optimization and the need for innovative internally lubricated thermoplastic solutions expands.

Internally Lubricated Compounds

The addition of an internal lubricant to a thermoplastic material can reduce the coefficient of friction between two plastic parts, allowing them to slide past each other smoothly with minimal wear. Traditional lubricants like medical grade silicone and PTFE can be combined with advanced PC copolymer technology to deliver the required performance in thin wall parts.

 

Packaging & Availability

Regional Availability
  • Americas
  • Asia
  • Europe
  • North America