Knowde Enhanced TDS
Identification & Functionality
- Additives Included
- Chemical Family
- Polymer Name
- Plastics & Elastomers Functions
- Technologies
Features & Benefits
- Labeling Claims
- Materials Features
- Lubriloy Compounds Feature
- Improved impact over PTFE filled materials
- Lower mold deposits
- Excellent surface finish & colorability
- Lower S.G. vs. PTFE filled materials
- Non-halogenated lubrication
- Wear and Friction Solutions Automotive Interiors
The perception of quality in an automotive interior goes beyond how the interior looks and includes how it “feels” and how it “sounds”. Buttons and knobs must not stick and should move smoothly. There should be no harsh or unwanted noise to take away from the driving experience. LUBRICOMP™ and LUBRILOY™ compounds can help contribute to the high quality interior consumers demand.
Buzz, Squeak and Rattle
The panels and trim pieces that make up the structure of the vehicles interior are prone to noise generation whenever two parts come in contact with each other. BSR is one of the primary quality issues facing automotive manufactures today. Traditional solutions include adding tape based felt spacers to keep material separated, adding cost and complexity to the build.
Internally Lubricated Compounds:
The addition of an internal lubricant to a thermoplastic material can help reduce the coefficient of friction between two plastic parts, allowing them to slide past each other reducing the vibration that leads to noise. Traditional lubricants like silicone and PTFE are effective, and novel alloy technology can add improved damping characteristic.
Measuring Performance
Standard wear and friction measurements like thrust washer wear (ASTM D3702) or sliding sled (ASTM 1894) testers can’t always determine if two mating materials will generate noise. Specialized testing for slipstick characteristics (VDA 230-206) can be a more effective tool for comparison. The wear and friction labs at LNP can leverage multiple characterization tools to aid in application development efforts.
- Product Features
- Good wear
- Low COF
- Dimensional accuracy
- Paintable
Applications & Uses
- Markets
- Applications
- Plastics & Elastomers End Uses
- Plastics & Elastomers Processing Methods
- Applications
PC based LUBRILOY alloys are widely used in consumer electronics and medical applications for combination of low wear and friction, tight dimensional tolerances and nonhalogenated FR systems. They have also been used in automotive interiors for BSR reduction.
Properties
- Flame Rating
- Mechanical Properties
- Physical Properties
- Thermal Properties
- Impact Properties
- Injection Molding
- Flame Characteristics
- Note
- ᵍ Measurements made from Laboratory test Coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.
- ᵖ UL ratings shown on the technical datasheet might not cover the full range of thicknesses and colors. For details, please see the UL Yellow Card.
- ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.
- ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.
| Value | Units | Test Method / Conditions | |
| Tensile Stress (Yield, Type I, 5 mm/min) ¹¹ | 57 | MPa | ASTM D638 |
| Tensile Stress (Yield) ¹¹ | 53 | MPa | ASTM D638 |
| Tensile Stress (Yield) ¹¹ | 51 | MPa | ISO 527 |
| Tensile Stress (Break, Type I, 5 mm/min) ¹¹ | 46 | MPa | ASTM D638 |
| Tensile Stress (Break) ¹¹ | 60 | MPa | ASTM D638 |
| Tensile Stress (Break) ¹¹ | 54 | MPa | ISO 527 |
| Tensile Strain (Yield, Type I, 5 mm/min) ¹¹ | 6.1 | % | ASTM D638 |
| Tensile Strain (Yield) ¹¹ | 5.6 | % | ISO 527 |
| Tensile Strain (Yield) ¹¹ | 6.5 | % | ASTM D638 |
| Tensile Strain (Break, Type I, 5 mm/min) ¹¹ | 47 | % | ASTM D638 |
| Tensile Strain (Break) ¹¹ | 125.6 | % | ASTM D638 |
| Tensile Strain (Break) ¹¹ | 98.6 | % | ISO 527 |
| Tensile Modulus (at 5 mm/min) ¹¹ | 2050 | MPa | ASTM D638 |
| Tensile Modulus (at 50 mm/min) ¹¹ | 1860 | MPa | ASTM D638 |
| Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹ | 2170 | MPa | ASTM D790 |
| Flexural Stress ¹¹ | 78 | MPa | ISO 178 |
| Flexural Stress ¹¹ | 82 | MPa | ASTM D790 |
| Flexural Modulus ¹¹ | 2130 | MPa | ASTM D790 |
| Flexural Modulus ¹¹ | 2130 | MPa | ISO 178 |
| Tensile Stress (Yield, 5 mm/min) ¹¹ | 59 | MPa | ISO 527 |
| Tensile Stress (Break, 5 mm/min) ¹¹ | 58 | MPa | ISO 527 |
| Tensile Strain (Yield, 5 mm/min) ¹¹ | 6.6 | % | ISO 527 |
| Tensile Strain (Break, 5 mm/min) ¹¹ | 170 | % | ISO 527 |
| Tensile Modulus (at 1 mm/min) ¹¹ | 2120 | MPa | ISO 527 |
| Flexural Modulus (at 2 mm/min) ¹¹ | 1970 | MPa | ISO 178 |
| Value | Units | Test Method / Conditions | |
| Specific Gravity ¹¹ | 1.17 | — | ASTM D792 |
| Density ¹¹ | 1.17 | g/cm³ | ASTM D792 |
| Density ¹¹ | 1.17 | g/cm³ | ISO 1183 |
| Moisture Absorption (at 23°C, 50% RH, 24hrs) ¹¹ | 0.14 | % | ASTM D570 |
| Mold Shrinkage (flow, 24 hrs) ᵍ ¹¹ | 0.7 - 0.9 | % | ASTM D955 |
| Mold Shrinkage (flow, 24 hrs) ᵍ ¹¹ | 0.7 - 0.9 | % | ISO 294 |
| Mold Shrinkage (flow, 24 hrs) ᵍ ¹¹ | 0.8 | % | ASTM D955 |
| Mold Shrinkage (flow, 24 hrs) ᵍ ¹¹ | 0.84 | % | ISO 294 |
| Mold Shrinkage (xflow, 24 hrs) ᵍ ¹¹ | 0.7 - 0.9 | % | ASTM D955 |
| Mold Shrinkage (xflow, 24 hrs) ᵍ ¹¹ | 0.8 | % | ASTM D955 |
| Mold Shrinkage (xflow, 24 hrs) ᵍ ¹¹ | 0.81 | % | ISO 294 |
| Mold Shrinkage (xflow, 24 hrs) ᵍ ¹¹ | 0.7 - 0.9 | % | ISO 294 |
| Wear Factor Washer ¹¹ | 50 | 10^-10 in^5-min/ft-lb-hr | ASTM D3702 Modified: Manual |
| Dynamic COF ¹¹ | 0.32 | — | ASTM D3702 Modified: Manual |
| Static COF ¹¹ | 0.22 | — | ASTM D3702 Modified: Manual |
| Moisture Absorption (at 23°C, 50% RH) ¹¹ | 0.18 | % | ISO 62 |
| Value | Units | Test Method / Conditions | |
| Heat Deflection Temperature (at 0.45 MPa, 3.2 mm, Unannealed) ¹¹ | 142 | °C | ASTM D648 |
| Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹ | 130 | °C | ASTM D648 |
| Coefficient of Thermal Expansion (at -30°C to 30°C, flow) ¹¹ | 0.000075 | 1/°C | ASTM D696 |
| Coefficient of Thermal Expansion (at -30°C to 30°C, xflow) ¹¹ | 0.000076 | 1/°C | ASTM D696 |
| Coefficient of Thermal Expansion (at -40°C to 40°C, flow) ¹¹ | 0.0000741 | 1/°C | ASTM E831 |
| Coefficient of Thermal Expansion (at -40°C to 40°C, flow) ¹¹ | 0.0000742 | 1/°C | ISO 11359-2 |
| Heat Deflection Temperature/Bf (at 0.45 Mpa, Flatw 80*10*4, sp=64mm) ¹¹ | 140 | °C | ISO 75/Bf |
| Coefficient of Thermal Expansion (at -40°C to 40°C, xflow) ¹¹ | 0.0000738 | 1/°C | ASTM E831 |
| Coefficient of Thermal Expansion (at -40°C to 40°C, xflow) ¹¹ | 0.0000738 | 1/°C | ISO 11359-2 |
| Heat Deflection Temperature/Af (at 1.8 Mpa, Flatw 80*10*4, sp=64mm) ¹¹ | 128 | °C | ISO 75/Af |
| Relative Temperature Index (Electrical) ᵖ ¹¹ | 80 | °C | UL 746B |
| Relative Temperature Index (Mechanical with impact) ᵖ ¹¹ | 80 | °C | UL 746B |
| Relative Temperature Index (Mechanical without impact) ᵖ ¹¹ | 80 | °C | UL 746B |
| Value | Units | Test Method / Conditions | |
| Izod Impact (Unnotched, at 23°C) ¹¹ | No break | J/m | ASTM D4812 |
| Izod Impact (Notched, at 23°C) ¹¹ | 704 | J/m | ASTM D256 |
| Multi-Axial Impact ¹¹ | 45 | J | ISO 6603 |
| Instrumented Dart Impact Energy (Peak, at 23°C) ¹¹ | 40 | J | ASTM D3763 |
| Instrumented Dart Impact Total Energy (at 23°C) ¹¹ | 50 | J | ASTM D3763 |
| Izod Impact (Notched, 80*10*4, at 23°C) ¹¹ | 58 | kJ/m² | ISO 180/1A |
| Izod Impact (Unnotched, 80*10*4, at 23°C) ¹¹ | 137 | kJ/m² | ISO 180/1U |
| Value | Units | Test Method / Conditions | |
| Drying Temperature ⁷ | 100 | °C | — |
| Drying Time ⁷ | 4 | Hrs | — |
| Maximum Moisture Content ⁷ | 0.02 | % | — |
| Melt Temperature ⁷ | 290 - 315 | °C | — |
| Front - Zone 3 Temperature ⁷ | 280 - 310 | °C | — |
| Middle - Zone 2 Temperature ⁷ | 280 - 300 | °C | — |
| Rear - Zone 1 Temperature ⁷ | 275 - 300 | °C | — |
| Mold Temperature ⁷ | 65 - 95 | °C | — |
| Back Pressure ⁷ | 0.2 - 0.3 | MPa | — |
| Screw Speed ⁷ | 30 - 60 | rpm | — |
| Value | Units | Test Method / Conditions | |
| UL Recognized (94HB Flame Class Rating) ᵖ | 1.5 | mm | UL 94 |
Regulatory & Compliance
- Certifications & Compliance
Packaging & Availability
- Regional Availability