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LEXAN™ Copolymer FST3403

1 of 148 products in this brand
SABIC's Specialties Business LEXAN™ FST3403 resin is a high flow PC Copolymer Resin, suitable for injection molding. This halogen-free flame retardant resin is EN45545 R6 HL3 compliant and an ideal candidate for train interior applications (category R6). It also meets requirements of DIN5510-2, NFPA-130 and PN-K-02511 standards. Available in opaque colors. This product does not contain PFAS intentionally added during SHPP’s manufacturing process and are not expected to contain unintentional PFAS impurities. Each user is responsible for evaluating the presence of unintentional PFAS impurities.

Polymer Name: Polycarbonate (PC)

Additives Included: Flame Retardant, Heat Stabilizer

Processing Methods: Injection Molding

Flexural Modulus: 2700.0 - 2700.0 MPa

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Chemical Family
Polymer Name
Plastics & Elastomers Functions
Technologies

Features & Benefits

Applications & Uses

Plastics & Elastomers Processing Methods
Aircraft Interior Application

Cabin Interiors:

Strong, Lightweight Solutions for Cabin Interiors:

  • Windows and Doors
  • Passenger Service Units
  • Profile Extrusions and Trims
  • Lighting and Signage
  • Overhead Storage Units

Going beyond the state of the art with smarter designs and better materials has led to aircraft today that are lighter, more fuel efficient, more comfortable and safer than ever.

Lexan FST Resin Series - Available in both resin and sheet form, this engineering plastic breakthrough combines the processing window and esthetic flexibility of polycarbonate with the heat release, fire, smoke and toxicity compliance of PEI resins. It’s available in custom colors and can address a wide range of performance targets – from enhanced chemical resistance to high ductility to rugged durability and UV stability.

Properties

Color
Flame Rating
Mechanical Properties
ValueUnitsTest Method / Conditions
Tensile Stress (Yield, Type I, 50 mm/min) ¹¹77MPaASTM D638
Tensile Stress (Break, Type I, 50 mm/min) ¹¹70MPaASTM D638
Tensile Strain (Yield, Type I, 50 mm/min) ¹¹6%ASTM D638
Tensile Strain (Break, Type I, 50 mm/min) ¹¹80%ASTM D638
Tensile Modulus (at 5 mm/min) ¹¹2600MPaASTM D638
Flexural Stress (Yield, 1.3 mm/min, 50 mm span) ¹¹115MPaASTM D790
Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹2500MPaASTM D790
Tensile Stress (Yield, 50 mm/min) ¹¹77MPaISO 527
Tensile Stress (Break, 50 mm/min) ¹¹70MPaISO 527
Tensile Strain (Yield, 50 mm/min) ¹¹6%ISO 527
Tensile Strain (Break, 50 mm/min) ¹¹80%ISO 527
Tensile Modulus (at 1 mm/min) ¹¹2600MPaISO 527
Flexural Stress (Yield, at 2 mm/min) ¹¹110MPaISO 178
Flexural Modulus (at 2 mm/min) ¹¹2700MPaISO 178
Physical Properties
ValueUnitsTest Method / Conditions
Specific Gravity ¹¹1.33ASTM D792
Mold Shrinkage (flow) ʰ ¹¹0.5 - 0.7%SABIC method
Mold Shrinkage (xflow) ʰ ¹¹0.5 - 0.7%SABIC method
Melt Flow Rate (at 300°C, 1.2 kgf) ¹¹12g/10 minASTM D1238
Density ¹¹1.33g/cm³ISO 1183
Melt Volume Rate (at 300°C, 1.2 kg) ¹¹10cm³/10 minISO 1133
Thermal Properties
ValueUnitsTest Method / Conditions
Vicat Softening Temperature (Rate B/50) ¹¹114°CASTM D1525
Vicat Softening Temperature (Rate B/50) ¹¹114°CISO 306
Heat Deflection Temperature (at 0.45 MPa, 3.2 mm, Unannealed) ¹¹104°CASTM D648
Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹93°CASTM D648
Coefficient of Thermal Expansion (at -40°C to 40°C, flow) ¹¹0.000061/°CASTM E831
Coefficient of Thermal Expansion (at -40°C to 40°C, flow) ¹¹0.000061/°CISO 11359-2
Coefficient of Thermal Expansion (at -40°C to 40°C, xflow) ¹¹0.000061/°CASTM E831
Coefficient of Thermal Expansion (at -40°C to 40°C, xflow) ¹¹0.000061/°CISO 11359-2
Vicat Softening Temperature (Rate B/120) ¹¹115°CISO 306
Heat Deflection Temperature/Bf (at 0.45 Mpa, Flatw 80*10*4, sp=64mm) ¹¹105°CISO 75/Bf
Heat Deflection Temperature/Af (at 1.8 Mpa, Flatw 80*10*4, sp=64mm) ¹¹95°CISO 75/Af
Impact Properties
ValueUnitsTest Method / Conditions
Izod Impact (Notched, at 23°C) ¹¹130J/mASTM D256
Izod Impact (Notched, at -30°C) ¹¹90J/mASTM D256
Multi-Axial Impact ¹¹125JISO 6603
Instrumented Dart Impact Total Energy (at 23°C) ¹¹80JASTM D3763
Izod Impact (Unnotched, 80*10*3, at 23°C) ¹¹No breakkJ/m²ISO 180/1U
Izod Impact (Unnotched, 80*10*3, at -30°C) ¹¹No breakkJ/m²ISO 180/1U
Izod Impact (Notched, 80*10*3, at 23°C) ¹¹13kJ/m²ISO 180/1A
Izod Impact (Notched, 80*10*3, at -30°C) ¹¹6kJ/m²ISO 180/1A
Izod Impact (Unnotched, 80*10*4, at 23°C) ¹¹No breakkJ/m²ISO 180/1U
Izod Impact (Unnotched, 80*10*4, at -30°C) ¹¹No breakkJ/m²ISO 180/1U
Izod Impact (Notched, 80*10*4, at 23°C) ¹¹12kJ/m²ISO 180/1A
Izod Impact (Notched, 80*10*4, at -30°C) ¹¹10kJ/m²ISO 180/1A
Charpy Impact (at 23°C, V-notch Edgew 80*10*3 sp=62mm) ¹¹13kJ/m²ISO 179/1eA
Charpy Impact (at -30°C, V-notch Edgew 80*10*3 sp=62mm) ¹¹5kJ/m²ISO 179/1eA
Charpy Impact (at 23°C, Unnotch Edgew 80*10*3 sp=62mm) ¹¹No breakkJ/m²ISO 179/1eU
Charpy Impact (at -30°C, Unnotch Edgew 80*10*3 sp=62mm) ¹¹No breakkJ/m²ISO 179/1eU
Charpy Impact (at 23°C, V-notch Edgew 80*10*4 sp=62mm) ¹¹14kJ/m²ISO 179/1eA
Charpy Impact (at -30°C, V-notch Edgew 80*10*4 sp=62mm) ¹¹10kJ/m²ISO 179/1eA
Charpy Impact (at 23°C, Unnotch Edgew 80*10*4 sp=62mm) ¹¹No breakkJ/m²ISO 179/1eU
Charpy Impact (at -30°C, Unnotch Edgew 80*10*4 sp=62mm) ¹¹No breakkJ/m²ISO 179/1eU
Injection Molding
ValueUnitsTest Method / Conditions
Drying Temperature ⁷95 - 100°C
Drying Time ⁷6 - 8Hrs
Melt Temperature ⁷250 - 290°C
Nozzle Temperature ⁷245 - 285°C
Front - Zone 3 Temperature ⁷250 - 290°C
Middle - Zone 2 Temperature ⁷240 - 280°C
Rear - Zone 1 Temperature ⁷230 - 260°C
Mold Temperature ⁷50 - 80°C
Back Pressure ⁷0.3 - 0.7MPa
Screw Speed ⁷40 - 70rpm
Shot to Cylinder Size ⁷40 - 60%
Vent Depth ⁷0.025 - 0.076mm
Flame Characteristics
ValueUnitsTest Method / Conditions
Heat Release (MAHRE, 50 kW/m², 3 mm) ¹¹max. 60kW/m²ISO 5660-1
Smoke Density (DS-4, 50 kW/m², 3 mm) ¹¹max. 150ISO 5659-2
Smoke Density (VOF4, 50 kW/m², 3 mm) ¹¹max. 300ISO 5659-2
Smoke Toxicity (CITG, 8 min, 50 kW/m², 3 mm) ¹¹0.1ISO 5659-2
Fire Safety Hazard Level (Requirement set R6) ¹¹HL3EN 45545-2: 2013 revision
Note
  • ʰ Measurements made from laboratory test coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.
  • ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.
  • ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.
 

Regulatory & Compliance

Packaging & Availability

Regional Availability
  • Americas
  • Asia
  • Europe
  • North America