Knowde Enhanced TDS
Identification & Functionality
- Additives Included
- Fillers Included
- Polymer Name
- Plastics & Elastomers Functions
- Technologies
Features & Benefits
- Labeling Claims
- Materials Features
- Ultem Resin Attributes for Eyewear Frames
- Super tough
- Meets JIS B7285, includes 20,000 cycles blending repetitions
- Long life cycle
- UV stabilized
- Light weight
- Excellent in chemical and hydrolytic resistance
- Excellent dimensional stability
- Thin wall molding down to 1.2 mm
- Long term heat resistance (RTI > 170°C)
- Available in custom colors
ULTEM resin delivers a broad range of desirable performance properties for eyeglass frames and is also potentially usable in safety and 3D eyewear frames.
Dimensional and Hydrolytic Stability
- Ensures the lenses are retained in the frame
- Extends the product life cycle
Temperature and Chemical Resistance
- Excellent stain and chemical resistance
- High heat deflection temperature protects the frames even when left on the car dashboard in direct sunlight
Design Freedom & Ease of Production
- Precision thin wall molding at 1.2 mm
- Capability for custom colors providing a wide range of esthetic effects
- Enhanced processing window vs. nylons
Density
- Intrinsically lightweight (up to 50% vs. metal)
Mechanical Properties
- Higher flexural modulus at 3510MPa
- Offers elasticity coupled with resistance to deformation, allowing the frame to bend easily yet return to its original shape
- ULTEM™ Resin Offers
- Lead times of approximately 4 weeks*
- Up to 55% higher stiffness
- Better dimensional stability vs. PSU
- Excellent property retention at elevated temps:
Tg - 217°C, HDT @ 1.80 MPa: 190°C
- Up to 17% lower CTE than PES/PPSU
- Chemical resistance
- Metal plating compatibility
- Compatibility with multiple sterilization methods
- Availability for stock shapes & films
- Product Highlight
The ULTEM™ family of amorphous thermoplastic polyetherimide (PEI) resins offer outstanding elevated thermal resistance, high strength and stiffness, and broad chemical resistance. ULTEM™ copolymers are also available for even higher heat, chemical and elasticity needs.
ULTEM™ resins uniquely balance both mechanical properties and processability, offering design engineers exceptional flexibility and freedom. ULTEM™ resins are also inherently flame retardant and possess excellent dielectric character. ULTEM™ resins are therefore an excellent candidate for your electric vehicle battery needs where high heat resistance is required.
With its appreciable flow and dimensional stability, coupled with excellent resistance to Li-ion electrolyte, ULTEM™ resins such as ULTEM™ CRS5011 resin are today being used for insulation of Li-ion cell terminals. Given its excellent dielectric character, ULTEM™ resin is also an ideal candidate for bus bar insulation. For other powertrain elements, such as DC power converters. ULTEM™ UTF120 dielectric film is already enabling high temperature film capacitors.
Applications & Uses
- Applications
- Plastics & Elastomers End Uses
- Plastics & Elastomers Processing Methods
Properties
- Mechanical Properties
- Physical Properties
- Thermal Properties
- Impact Properties
- Injection Molding
- Flame Characteristics
| Value | Units | Test Method / Conditions | |
| Tensile Stress (Yield, Type I, 5 mm/min) | 110 | MPa | ASTM D638 |
| Tensile Stress (Break, Type I, 5 mm/min) | 119 | MPa | ASTM D638 |
| Tensile Strain (Break, Type I, 5 mm/min) | 8 | % | ASTM D638 |
| Tensile Modulus (at 5 mm/min) | 4340 | MPa | ASTM D638 |
| Flexural Stress (Yield, 2.6 mm/min, 100 mm span) | 193 | MPa | ASTM D790 |
| Flexural Modulus (at 2.6 mm/min, 100 mm span) | 5030 | MPa | ASTM D790 |
| Value | Units | Test Method / Conditions | |
| Mold Shrinkage (flow, 3.2 mm) | 0.5 - 0.6 | % | SABIC method |
| Melt Flow Rate (at 337°C, 6.6 kgf) | 6.9 | g/10 min | ASTM D1238 |
| Specific Gravity | 1.32 | — | ASTM D792 |
| Value | Units | Test Method / Conditions | |
| Heat Deflection Temperature (at 1.82 MPa, 6.4 mm, Unannealed) | 207 | °C | ASTM D648 |
| Value | Units | Test Method / Conditions | |
| Izod Impact (Notched, at 23°C) | 69 | J/m | ASTM D256 |
| Izod Impact (Reverse Notched, 3.2 mm) | 480 | J/m | ASTM D256 |
| Value | Units | Test Method / Conditions | |
| Back Pressure | 0.3 - 0.7 | MPa | — |
| Drying Temperature | 150 | °C | — |
| Drying Time | 4 - 6 | Hrs | — |
| Drying Time (Cumulative) | 24 | Hrs | — |
| Front - Zone 3 Temperature | 365 - 390 | °C | — |
| Maximum Moisture Content | 0.02 | % | — |
| Melt Temperature | 365 - 390 | °C | — |
| Middle - Zone 2 Temperature | 355 - 375 | °C | — |
| Mold Temperature | 135 - 165 | °C | — |
| Nozzle Temperature | 360 - 380 | °C | — |
| Rear - Zone 1 Temperature | 345 - 365 | °C | — |
| Screw Speed | 40 - 70 | rpm | — |
| Shot to Cylinder Size | 40 - 60 | % | — |
| Vent Depth | 0.025 - 0.076 | mm | — |
| Value | Units | Test Method / Conditions | |
| FAA Flammability (FAR 25.853 A/B) | Natural | — | FAR 25.853 |
| OSU Total Heat Release Rate (2-minute test) | 5 | kW-min/m² | FAR 25.853 |
| OSU Peak Heat Release Rate (5-minute test) | 40 | kW/m² | FAR 25.853 |
| Vertical Burn A (at 60s, passes) | 0 | Seconds | FAR 25.853 |
| Vertical Burn B (at 12s, passes) | 0 | Seconds | FAR 25.853 |
| NBS Smoke Density (Flaming, Dmax) | 5 | — | ASTM E662 |
| NBS Smoke Density (Flaming, Ds 1.5 min) | 0 | — | ASTM E662 |
| NBS Smoke Density (Flaming, Ds 4 min) | 5 | — | ASTM E662 |
Regulatory & Compliance
- Certifications & Compliance
- Quality Standards
- ULTEM™ Resin May Support
- Electrical: UL94 V0 & 5VA, UL94 F1, UL746B
- Telecom: Telcordia GR-326, TIA/EIA-604-10A
- Mobility: FMVSS, IATF 16949, ISO 14001
- Food Service: FDA, NSF, EFSA, JHOSPA
- Water: NSF, WRAS, KTW
- Semiconductors: FM
- Healthcare: ISO 10993, FDA, USP Class VI, compatible with multiple sterilization methods
- Aerospace: ABD 0031, BMS, FAR25.853, OSU 55/55 & NBS smoke density tests
Packaging & Availability
- Regional Availability
- Availability
ULTEM™ resin is available in transparent and opaque custom colors, and can be glass filled for added stiffness.