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AQUASEAL™ HI RISE X3

1 of 3 products in this brand
AQUASEAL™ HI RISE X3 is a unique elastomer that expands approximately 300% of its original volume duringthe spray application. In place yield is ±50 mils per gallon per 100 sq. ft. when sprayed through a SPI LOCK N LOADTMgun. As X3 rises, it bridges substrate imperfections to virtually eliminate blowholes and pinholes when applied toporous surfaces such as vertical poured concrete and concrete masonry units (cmu). X3 is formulated with the “ULTRABONDTM” molecule therefore is self-priming in most instances.

Product Type: Base Coat, Solventless & High Solids Coating

Compatible Substrates & Surfaces: Concrete, Elastomers & Rubbers, Glass, Masonry, Metal, Wood

Features: Good Adhesion

Application Method: Spray

Chemical Family: Polyureas

Technical Data Sheet
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Identification & Functionality

Chemical Family

Features & Benefits

Labeling Claims
Ready-to-Use Product Features
FEATURES
  • 100% solids, no solvents, and no VOCs.
  • Extended tack time to allow deep surface penetration.
  • Compliant with FDA/USDA for incidental food contact.

Unlike most spray-applied polyureas, X3 has the unique advantage of adhering to many polymeric substrates, both new and aged, typically without the use of primers or extensive surface preparation.

In house testing has shown excellent adhesion to certain clean, dry surfaces including:

  • Primers past recoat window
  • Concrete
  • Crumb Rubber surfaces
  • Latex rubber
  • Certain roofing membranes
  • SBR rubber
  • Shotcrete substrates
  • Aged polyurea
  • Glass Epoxy
  • Wood Most metals

Note: Polymer formulations vary. It is recommended that adhesion tests be performed before commencing any project using X3. 

Applications & Uses

Application Method
RECOMMENDED USES
  • Spray applied basecoat to minimize surface preparation labor
  • To fill and protect a variety of porous surfaces.
  • Waterproofing exterior basements and foundations.
  • Protective elastomer for sprayed-in-place urethane foam.
  • Roof Systems (metal, concrete, wood, etc.).
  • Repair existing containment liners.
  • To fill or repair control joints, random cracks, and shallow spalls on concrete surfaces.
  • Earthen containment lining used with or without geotextile fabric.
  • Wastewater containment as a re-surfacer.
GENERAL APPLICATION INSTRUCTIONS

Apply X3 only to clean, dry, sound surfaces free ofloose particles or other foreign matter. A primer may be required, subject to type and/or condition of the substrate. X3 can be sprayed over a broad range of ambient andsubstrate temperatures. Contact technical service personnelfor specific recommendations, pricing, and availability ofspray and auxiliary equipment. 

To reduce the possibility of blisters and blow holes when applying X3 to cementitious or other porous surfaces:

  1. Do not apply on damp or wet substrates.
  2. Start spray application after peak heat of the day when surface is cooling.
  3. Do not apply on areas in direct sunlight.
  4. The temperature of the X3 material and hose temperature should be approximately the same temperature as the substrate being sprayed. Adhere toinstructions on container label.

It is recommended that X3 be sprayed in multi-directional(north-south/east-west) passes to ensure uniform thickness.To achieve optimum mix and rise, nucleation at the gunneeds to be a minimum of 9 cfm at 90 psi.

Follow the instructions attached to “A” and “B” containers. Adhesion tests are always recommended prior to application.

 

Properties

Wet Properties
ValueUnitsTest Method / Conditions
Solids by Volume100%
Solids by Weight100%
Volatile Organic Compounds (0 g/l)0lbs./gal.
Theoretical Coverage DFT (16 mils/gal)100sq. ft.
Weight per gallon (approx.)8.8 (3.87)lbs. (kg)
Number of Coats1 - 2
Mix Ratio1 “A” : 1 “B”
Viscosity (77°F, 25°C) (A,B)1257 ± 100 (600 ± 50)mPa.s

Regulatory & Compliance

Certifications & Compliance

Technical Details & Test Data

TYPICAL PHYSICAL PROPERTIES
 Service Temperature    -50°F - +200° (-45°C - +93°C) 
 *Cured film properties sprayed with low pressure; unheated proportioner 
 Tensile Strength
ASTM D638 
 ± 535 psi (3.7 mpa) 
 Free Rise Core (FRC)
ASTM D1622/D1622-14 
 3.2 
 Typical In Place Density   2.5 - 2.9 
 R-Value (initial)   2.7 per inch 
 Elongation
ASTM D638 
  ± 413% 
 Hardness (Shore A)
ASTM D2240-81 
 50 ± 5 
 Adhesion to concrete   >100 psi

*The samples for tests were sprayed with LPG Proportioner with SPI Lock N Load gun using the SPI polyurea nucleation kit. *All cured film properties are approximate since processing parameter, ad-mixture types, and quantities change physical properties of the cured elastomer. All samples for above tests were force cured 48 hours or agedfor more than three weeks. It is recommended that the userperform their own independent testing. 

CURING SCHEDULE
 Gel   ± 30 - 35 sec. 
 Tack Free   ± 1 min. 
 Post Cure   ** 24 hour 
 Recoat   1 hr @ 75°F (24°C), 2 hr @ 65°F (18°C) 

**Complete polymerization to achieve final strength can take up to several days or weeks, depending on a variety of conditions or product type.

SURFACE PREPARATION

It is recommended that oxidized polymeric surfaces be power washed with 2500 - 3500 psi water pressure to achieve maximum adhesion of X3™. If there is a possibility of surface contamination, scrub with a solution of 1/4 tsp. Dawn detergent plus 1 tbsp. of vinegar per 1 gallon of warm water, followed by a thorough water rinse.

SPI Prep Wipe™ applied prior to application of X3 generally increases adhesion to certain finishes.

 TEST INFORMATION
 ABRASION RESISTANCE ASTM D4060 1000 g - 1000 cycles  H-18 wheel   54.8 mg loss 
 CS-17 wheel   4.4 mg loss 
 Mandrel Bend Test ASTM D522-93a   Passed Mandrel Size - 1” Test Temp -60°F (-51°C)

 

Applications & Uses

The polyol “B” component must be thoroughly powermixed each day, prior to use. Use a SPI folding blade mixeror equivalent equipment approved by SPI. Install mixer through the extra 2” bung hole provided on all “B” drums. Care must be taken not to cross contaminate the individual components with the mixing equipment. Using any thinner may adversely affect product performance.

LIMITATIONS
  • AQUASEAL™ HI RISE X3 is for professional use only. User must be proficient in the application of AQUASEAL™ X3 and the use of the high pressure heated plural component equipment used to apply it.
  • AQUASEAL™ HI RISE X3 must be stored at temperatures between 60—90°F (15—32°C).
  • Liquid temperature in containers during application of product should be 75°F (24°C) minimum, 85°F (29°C) optimum, and 95°F (35°C) maximum.
  • Apply AQUASEAL™ X3 when surface and air temperatures are above 40°F (5°C) and the surface temperature is at least 5°F (3°C) above dew point and rising.
  • Avoid moisture contamination in containers. Containers should not be resealed if contamination is suspected.CO2 created pressure can develop. Do not attempt to use contaminated material. 
  • Product and hose temperature during application should be 85°F (29°C).
  • Undried air exposed to liquid components will reduce physical properties of the cured coating.
  • The material supplied is a two component system(component “A”/component “B”, which is used to formulatethis product. The quality and characteristics of the finished polymer is determined by the mixture and application of the two components by the person applying the polymers.
RECOMMENDED EQUIPMENT SETTINGS
  • Lock ‘n LoadTM gun with 12” mixer. 
  • Standard 1:1 ratio, LPGTM equipment developing 50 - 500 psi (0.3 - 3.4 mPa) dynamic pressure.
  • Substrate temperature should be a minimum of 50°F (10°C).

Packaging & Availability

Packaging Type
COLORS

X3 is available in Neutral, Medium Gray, and Sand. X3 isphotosensitive and will change color in a matter of minutes fromspray application. Note: X3 is an aromatic polyurea; therefore,as with all aromatics color change and superficial oxidation willoccur. Aliphatic urethane and other suitable topcoats can beused where long-term color stability and increased longevity infull sun exposure are of critical importance.

PACKAGING

This product sold in standard 10, 30, 110 gallon drum and 550 gallon tote sets. Available in other container sizes.

Storage & Handling

Shelf Life
6 Months