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ELASTAFLEX™ CR

1 of 4 products in this brand
ELASTAFLEX™ CR is specifically created as a secondary containment liner for hydrocarbons including crude oil,diesel fuel, gasoline, and alcohols. This very economical polyurea exhibits very high tensile strength and elongation.ELASTAFLEX™ CR is a unique blend of aliphatic and aromatic polymer chemistry with greater color/gloss retentionand is more UV resistant than aromatic polyureas. Unlike most spray-applied polyureas, ELASTAFLEX™ CR isavailable with SPI’s cutting-edge ULTRA BONDTM technology. SPI’s advanced ULTRA BONDTM chemistry is coined “theduct tape molecule”. ULTRA BONDTM has the unique advantage of adhering to most properly prepared organic andinorganic (new and aged) surfaces without requiring a primer. Like duct tape, ELASTAFLEX™ CR with ULTRA BONDTMgains adhesion over time.

Product Type: Solventless & High Solids Coating

Compatible Substrates & Surfaces: Concrete, Masonry, Metal, Steel, Wood

Features: Chemical Resistant, Good Adhesion, Good Color Stability, Good Gloss Retention, High Tensile Strength, UV Resistant

Application Method: Spray

Chemical Family: Polyureas

Technical Data Sheet
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Identification & Functionality

Chemical Family

Features & Benefits

FEATURES
  • Chemical Resistant.
  • Superior color stability and gloss retention compared to aromatic polyurea elastomers.
  • Eco-friendly, 100% solids, no solvents, and zero VOCs.
  • Extended gel time for better flow-out providing a smooth, more uniform finish.
  • High build up to any thickness in one application.
  • Compliant with FDA/USDA for incidental food contact.
  • ElastaFLEX™ CR liner is very supple with minimal shrinkage (less than 1% at 7 days).

Applications & Uses

Application Method
Compatible Substrates & Surfaces
RECOMMENDED USES
  • On geotextile fabric to form a monolithic liner.
  • Primary and secondary containment.
  • Steel and concrete tanks.
  • Barge and ship holds.
  • Waste water treatment facilities.
  • Chemical transportation.
GENERAL APPLICATION INSTRUCTIONS

Apply ELASTAFLEX™ CR only to clean, dry, sound, surfaces free of loose particles or other foreign matter. ELASTAFLEX™ CR can be sprayed over a broad range of ambient and substrate temperatures. It is recommended that ELASTAFLEX™ CR be sprayed in multi-directional (north/south - east/west) passes to ensure uniform thickness.

STEEL: 4-5 mil anchor profile is best for maximum adhesion andvaries per application and conditions; adhere to proper SSPC standards. 

NON-FERROUS METALS: Prepare surface in accordance to SSPC-SP16 (Brush-off Blast Cleaning of Non-Ferrous Metals),It is imparative that the user perform their own adhesion tests. 

WOOD: Apply polyurea onto a clean, dry, and sanded surface; free from burrs, splinters and loose debris. (It is recommended to prime wood and other porous surfaces before application of heated, fast-set polyureas to reduce pin holing).

CONCRETE: Prepare concrete in accordance with SSPC/NACE Standards and SPI Concrete Prep Guide. 

PREVIOUSLY APPLIED COATINGS: SPI recommends UB™(ULTRA BOND™) products over existing coatings that are pastthe recoat window and/or application over other coatings. 

Properties

Wet Properties
ValueUnitsTest Method / Conditions
Solids by Volume100%-
Solids by Weight100%-
Volatile Organic Compounds (0 g/l)0lbs./gal.-
Theoretical Coverage DFT (16 mils/gal)100sq. ft.-
Weight per gallon (approx.)9.21 (4.17)lbs. (kg)-
Number of Coats1 - 2--
Mix Ratio1 “A” : 1 “B”--
Viscosity (77°F, 25°C) (A,B)1000 ± 200 (1000 ± 100)mPa.s-

Regulatory & Compliance

Certifications & Compliance

Technical Details & Test Data

DRY PROPERTIES*
 55 mils (1.5 mm)* 
 Tensile Strength
ASTM D638 
 ± 4000 psi (28 MPa) 
 Elongation
ASTM D638 
  ± 400% 
 Hardness (Shore A)
ASTM D2240-81 
 94 ± 5 
 Hardness (Shore D)
ASTM D2240-81 
 43 ± 5 
 Exposure Temperature**    -60° - +200°F
(-50° - +93°C) 
CURING SCHEDULE
 Gel   ± 6 sec 
 Tack Free   ± 20 - 30 sec.  
 Post Cure   ** 24 hour 
 Recoat   30 min. - 8 hours  

* All cured film properties are approximate since processing parameters, ad-mixture types, and quantities change physical properties of the cured elastomer. Elevated temperatures will accelerate the curing process and shorten the re-coat window.

** Test performed in a dry, static environment.

*** Complete polymerization to achieve final strength can take upto several days or weeks, depending on a variety of conditions or product type. All samples for above tests were force cured 48hours or aged for more than three weeks. It is recommended that the user perform their own independent testing.

The samples for tests were sprayed with Graco HXP3 @ 2,500psi (17 mpa) dynamic pressure at the gun. Primary heater andhose heat 170°F (77°C) Graco MP Fusion Gun with 29/29 mixing chamber and .040 ceramtip. 

TEST INFORMATION
 Abrasion Resistance 1 kg.
1000 rev. 
 CS-17   14.6 mg lost 
 H-18   88 mg lost 
 Mandrel Bend Test
ASTM D522-93b 
 Passed   Mandrel Size
1/4 - 60°F (-51°C) 
Applications & Uses

The polyol “B” component must be thoroughly powermixed each day, prior to use. Use a SPI folding blade mixeror equivalent equipment approved by SPI. Install mixer through the extra 2” bung hole provided on all “B” drums. Care must be taken not to cross contaminate the individual components with the mixing equipment. Using any thinner may adversely affect product performance.

PROCESSING EQUIPMENT & SETTINGS
 MACHINES: 
 GRACO
 (Gusmer, Glasscraft) 
 A-25* 
 A-XP1 
 E-10 HP 
 E-20* 
 E-30* 
 E-XP1 
 E-XP2 
 H-20/35 Pro 
 H-25* 
 H3500 
 H-40* 
 H-50* 
 HV-20/35 
 H-XP2 
 H-XP3 
 Reactor2 E-XP2 
 Reactor2 H-XP2 
 Reactor2 H-XP3 
 Reactor2 E-30* 
 Reactor2 H-30* 
 Reactor2 H-40* 
 Reactor2 H-50* 
 PMC   GH-25* 
 GH-40* 
 PA-25* 
 PAX-25 
 PH-2* 
 PH-25* 
 PH-40* 
 PHX-2 
 PHX-25 
 PHX-40 
 PMCA-20 
 SPRAY FOAM
 EQUIP & MFG 
 5/12K* 
 6/6K* 
 6/12K 
 *2,000 psi machines 

 

 GUNS: 
 GRACO 
 (Gusmer, Glasscraft) 
 Fusion AP 
 Fusion MP 
 GAP Pro 
 GX7-DI 
 GX-8 Pro 
 GX7-400 
 P2 
 P2 Elite 
 P2 Elite “C” 
 D7 
 PMC   AP-2 
 SPRAY FOAM
 EQUIP & MFG 
 Boss 

 

  • Standard 1:1 ratio, heated, plural-component equipment developing a minimum of 1700psi (11.72 MPa) dynamicpressure at the gun with heating capabilities to 170°F(77°C) will adequately spray ELASTAFLEX™ CR.
  • Machines capable of producing a higher dynamic psimay be required depending on the service environment the ELASTAFLEX™ CR will be exposed to.
  • Proportioning machine primary heater temperature 70°F (21°C).
  • Hose temperature 160-170°F (71-77°C). A hose thermometer inserted under the insulation near the gun should read a minimum of 145-155°F (63-68°C).
  • Physical properties will be enhanced when sprayed at higher pressure (3000 psi or more); and utilizing an impingement mix gun such as MP Fusion or GX7-DI gun.
  • Do not use mixing chambers with output greater than 1.5 gallons per minute.
LIMITATIONS
  • ELASTAFLEX™ CR is for professional use only.
  • ELASTAFLEX™ CR must be stored at temperatures between 60—90°F (15—30°C).
  • Liquid temperature in containers/drums during application 70—100°F (21—38°C).
  • Apply AQUASEAL™ when surface and air temperatures are above 40°F (5°C) and the surface temperature is at least 5°F (3°C) above dew point and rising.
  • Avoid moisture contamination in containers. Containers should not be resealed if contamination is suspected. CO2 created pressure can develop. Do not attempt to use contaminated material.
  • Undried air exposed to liquid components will reduce physical properties of the cured coating.

Note: The material supplied is a two component system(component “A”/component “B”, which is used to formulatethis product. The quality and characteristics of the finishedpolymer is determined by the mixture and application of thetwo components by the person applying the polymers.

Packaging & Availability

Packaging Type
COLORS

ELASTAFLEX™ CR is available in standard colors (*Sand,Light Gray, Medium Gray, and Black).

Note: ELASTAFLEX™ CR is an aromatic polyurea; therefore,as with all aromatics, superficial oxidation will occur. Aliphatic urethane and other suitable topcoats can be used where long-term color stability and increased longevity infull sun exposure are of critical importance.

PACKAGING

This product sold in standard 110 gallon drum and 550gallon tote sets. Available in other container sizes.

Storage & Handling

Shelf Life
6 Months