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POLYSHIELD HT™ TRAFFIC COAT

1 of 4 products in this brand
POLYSHIELD HT™ TRAFFIC COAT is a state-of-the-art, high-performance, spray-applied, plural-component, purepolyurea elastomer. This system is based on amine-terminated polyether resins, amine chain extenders, and MDIprepolymers. It provides a flexible, resilient, tough, monolithic membrane with water and chemical resistance. Witha 1 minute 30 second tack time, it is excellent for projects that require a broadcast aggregate and/or require a smoothsurface.

Product Type: Solventless & High Solids Coating

Application Area: Textiles

Compatible Substrates & Surfaces: Concrete, Masonry, Metal, Steel, Wood

Features: Abrasion Resistant, Chemical Resistant, Flexible, Good Toughness, High Elongation, High Performance, Water Resistant

Application Method: Spray

Chemical Family: Polyureas

Technical Data Sheet
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Identification & Functionality

Chemical Family

Features & Benefits

Labeling Claims
FEATURES
  • With a slower tack free time POLYSHIELD HT™ TRAFFIC
  • COAT has the capability of utilizing broadcast aggregate for slip resistance.
  • 100% solids, no solvents, and no VOCs.
  • Tack free in approximately 1 minute 30 seconds.
  • Smooth, even appearance.
  • High dry temperature stability to 250°F (121°C) with intermittent temperatures up to 300°F (148°C).
  • High abrasion resistance.
  • High elongation for bridging cracks.
  • Excellent encapsulation characteristics.
  • Compliant with FDA/USDA for incidental food contact.

Applications & Uses

Application Area
Application Method
Compatible Substrates & Surfaces
RECOMMENDED USES
  • Coating tack time allows for capabilities with broadcast aggregate or other material for slip resistance.
  • Excellent for applications which require a smooth, even surface.
  • Coating for all types of steel infrastructures, including pipes, bridges, high-voltage power line poles and
  • structures, transportation and rail systems, and other urban applications such as re-bar, guardrails, signage, grates, valves, and tanks, to protect from corrosion.
  • Can be used as liner for concrete tanks, floors, ponds, reservoirs, dikes, tunnels, bridges, and other concrete infrastructure.
  • Apply as a topcoat to existing membranes, or use to repair inferior or degraded membranes.
  • Encapsulate asbestos, lead paint, or other dry hazardous materials (consult SPI).
  • Re-coat over other polymer based substrates and/or coatings.
  • Concrete parking decks, garages, and other structures.
  • Coating over plywood and other wood substrates, such as railings, walkways, or railroad ties.
  • Rock shield for pipelines.
  • Repair polyurea, polyurethane hybrid, and other lining types (consult SPI). 
INDUSTRIES

Infrastructure - Water, Transportation, Commercial & Industrial, Rehab/Retrofitting Communications.
Energy - Oil & Gas, The Electric Grid, Nuclear, Wind, Hydro-Electric (Turbine).
Engineering - OEM, Custom Product Formulations, Toll Blending, Bedliners & Equipment Coatings, Defense.
Environmental - Groundwater Protection, Waste

MIXING & THINNING

Thoroughly agitate the “B” components of this product prior to application. Use a SPI folding blade mixer, or equivalent equipment approved by SPI. Install mixer through the extra2” bung hole provided on all “B” drums. Care must be taken not to cross contaminate the individual components with the mixing equipment. Thinning is not required. Using anythinner may adversely affect product performance.

GENERAL APPLICATION INSTRUCTIONS

Apply POLYSHIELD HT™ TRAFFIC COAT to only clean, dry, sound surfaces free of loose particles or other foreign matter. A primer may be required; subject to type and condition ofthe substrate. POLYSHIELD HT™ TRAFFIC COAT can be sprayedover a broad range of ambient temperatures. It is recommended that POLYSHIELD HT™ TRAFFIC COAT be sprayed in multi-directional (north-south/east-west) passes to ensure uniform thickness. 

COMMON SUBSTRATES:

STEEL: 4-5 mil anchor profile is best for maximum adhesion andvaries per application and conditions; adhere to proper SSPC standards. 

NON-FERROUS METALS: Prepare surface in accordance to SSPC-SP16 (Brush-off Blast Cleaning of Non-Ferrous Metals),It is imparative that the user perform their own adhesion tests. 

WOOD: Apply polyurea onto a clean, dry, and sanded surface; free from burrs, splinters and loose debris. (It is recommended to prime wood and other porous surfaces before application of heated, fast-set polyureas to reduce pin holing).

CONCRETE: Prepare concrete in accordance with SSPC/NACE Standards and SPI Concrete Prep Guide. 

PREVIOUSLY APPLIED COATINGS: SPI recommends UB™(ULTRA BOND™) products over existing coatings that are past the recoat window and/or application over other coatings.   The use of SPI Prep Wipe™ solution will tack up the existing polyurea coating and can help promote bonding of the POLYSHIELD HT™ SL. Contact SPI for additional information.

Properties

Wet Properties
ValueUnitsTest Method / Conditions
Solids by Volume100%
Solids by Weight100%
Volatile Organic Compounds (0 g/l)0lbs./gal.
Theoretical Coverage DFT (16 mils/gal)100sq. ft.
Weight per gallon (approx.)8.8 (4.0)lbs. (kg)
Number of Coats1 - 2
Mix Ratio1 “A” : 1 “B”
ViscosityA: 350 ± 50 (B: 475 ± 50)cPs

Regulatory & Compliance

Certifications & Compliance

Technical Details & Test Data

DRY PROPERTIES
 @ 34 mils (0.8 mm) 
 Tensile Strength ASTM D412-06a    ± 3,328 psi (22.9 mPa) 
 Elongation ASTM D412-06a    ± 447% 
 Hardness (Shore A) ASTM D2240-81      92 ± 2  
 100 % Modulus ASTM D412   815 psi ± 50 (5.6 mPa) 
 300 % Modulus ASTM D412   1,790 psi ± 100 (12.3 mpa) 
 Tear Resistance ASTM D624   339 PLI ± 25 (59.4 KN/m) 
 **Exposure Temperature   -50°F - +200° (-45°C - +93°C)   

*All cured film properties are approximate since processing parameter, ad-mixture types, and quantities change physical properties of the cured elastomer. All samples for above tests were force cured 48 hours or aged for more than three weeks. It is recommended that the user perform their own independent testing. 

** Test performed in a dry, static environment.

 Gel   ± 30 sec 
 Tack Free   ± 1 min. 30 sec. 
 Post Cure** 

 24 hours 

 Recoat  0 - 12 hours 


** Complete polymerization to achieve final strength can take up to several days or weeks, depending on a variety of conditions or product type. All samples for above tests were force cured 48 hours or aged for more than three weeks. It is recommended that the user perform their own independent testing.
The samples for tests were sprayed with Graco HXP3 @ 2500 psi dynamic (17 mpa). Primaries/Hose Heat 170°F (77°C,) MP Fusion gun with 29/29 mixing chamber with .040 ceramtip. Test results from SPI.

TEST INFORMATION
 Abrasion Resistance ASTM D4060 1000 g - 1000 cycles   H-18    69 mg loss 
 CS-17   0 mg loss 

 

PROCESSING EQUIPMENT & SETTINGS
 MACHINES: 
 GRACO
 (Gusmer, Glasscraft) 
 20/35 
 20/35 Pro 
 H3500 
 HV-20/35 
 H-25 
 Reactor2 E-XP2 
 Reactor2 H-XP2 
 Reactor2 H-XP3 
 PMC   GH-25* 
 GH-40* 
 PH-40* 
 PH-25* 
 PHX-20 
 PHX-25 
 PHX-40 
 SPRAY FOAM
 EQUIP & MFG 
 5/12K* 
 6/6K* 
 6/12K 
 *2,000 psi machines 

*2,000 psi machines

 GUNS: 
 GRACO 
 (Gusmer, Glasscraft) 
 Fusion MP 
 GAP Pro 
 GX7-DI 
 GX-8 Pro 
 P2 
 P2 Elite 
 P2 Elite “C” 
 SPRAY FOAM
 EQUIP & MFG 
 Boss 

 

  • Standard 1:1 ratio, heated, plural-component equipment developing a minimum of 2000 psi (10.4 MPa) dynamic pressure at the gun with heating capabilities to 170°F(77°C) will adequately spray POLYSHIELD HT™ TRAFFIC COAT.
  • Machines capable of producing a higher dynamic psimay be required depending on the service environment the POLYSHIELD HT™ TRAFFIC COAT will be exposed to.
  • Proportioning machine primary heater temperature 160-170°F (71-77°C).
  • Hose temperature 160-170°F (71-76°C). A hose thermometer inserted under the insulation near the gun should read a minimum of 145-155°F (63-68°C).
  • Physical properties will be enhanced when sprayed at higher pressure (3000 psi or more); and utilizing an impingement mix gun such as MP Fusion or GX7-DI gun.
  • Do not use mixing chambers with output greater than 1.5 gallons per minute.
PARAMETERS & LIMITATIONS
  • POLYSHIELD HT™ TRAFFIC COAT is for professional use only. User must be proficient in the application of POLYSHIELD HT™ TRAFFIC COAT and the use of the high pressure heated plural component equipment used to apply it.
  • POLYSHIELD HT™ TRAFFIC COAT must be stored at temperatures between 60—90°F (15—32°C).
  • Liquid temperature in containers/drums during application 70—100°F (21—38°C).
  • Apply POLYSHIELD HT™ TRAFFIC COAT when surface and air temperatures are above 40°F (5°C) and the surface temperature is at least 5°F (3°C) above dew point and rising.
  • Avoid moisture contamination in containers. Containers should not be resealed if contamination is suspected.CO2 created pressure can develop. Do not attempt to use contaminated material.
  • Undried air exposed to liquid components will reduce physical properties of the cured coating.

Note: The material supplied is a two component system(component “A”/component “B”, which is used to formulatethis product. The quality and characteristics of the finished polymer is determined by the mixture and application of thetwo components by the person applying the polymers.

Packaging & Availability

Packaging Type
COLORS

POLYSHIELD HT™ TRAFFIC COAT is available in SPI standard colors (Sand, Medium Gray, and Black).

Note: POLYSHIELD HT™ TRAFFIC COAT is an aromatic polyurea. Therefore, with all aromatics,color change and superficial oxidation will occur. Aliphaticurethane, polyaspartics, and other suitable topcoats can beused where long-term color stability and increased longevity in full sun exposure are of critical importance.

PACKAGING

This product sold in standard 110 gallon drum and 550gallon tote sets. Available in other container sizes, Non-standardcontainers may require a longer lead time.

Storage & Handling

Shelf Life
6 Months