Products in Thermoset Resins: Injection Molding

SABIC's Specialties Business LNP THERMOCOMP TF002 compound is based on Polyurethane (TPU) resin containing 10% glass fiber. This product does not contain PFAS intentionally added during SHPP’s manufacturing process and are not expected to contain unintentional PFAS impurities. Each user is responsible for evaluating the presence of unintentional PFAS impurities.

SABIC's Specialties Business LNP STAT-KON TX06488 compound is based on Polyurethane (TPU) resin containing conductive carbon powder. Added features of this grade include: Excellent Ductility, Electrically Conductive. This product does not contain PFAS intentionally added during SHPP’s manufacturing process and are not expected to contain unintentional PFAS impurities. Each user is responsible for evaluating the presence of unintentional PFAS impurities.

MOCOM Compounds ALCOM® LDDC PMMA 1000UV18123 BK1016-11 is a translucent, UV stabilized Polymethylmethacrylate polymer used for Automotive, Lighting, and interior decoration/finishing, light transparent components, and Black Panel-Technology applications such as lamp covers, display elements, and operating elements. Pre-drying conditions involve 80°C in a dry air (dessiccant) dryer for 3-4 hours and 80°C in an air circulating dryer for 4-6 hours with a maximum moisture content of less than 0.02%. For processing injection molding, the melt temperature should be between 220-270°C and the mold temperature should be between 50-80°C. It should be protected from light.

MOCOM Compounds ALCOM® LDDC PMMA 1000 UV 18124 BK1074-11 is a polymethylmethacrylate base polymer with a UV stabilized filler/additive system suitable for applications such as lamp covers, display elements, operating elements, and light transparent components in automotive and lighting markets. Pre-drying conditions include 80°C in a dry air (dessiccant) dryer for 3-4 hours and 80°C in an air circulating dryer for 4-6 hours, with a maximum moisture content of <0.02%. For injection molding, melt temperature should be between 220-280°C and mold temperature should be between 50-80°C.

DAP K77/6220F is a high-quality diallyl iso-phthalate molding compound that combines short glass fibers and flame retardant properties. Supplied in granular form, it is designed for ease of use in molding applications. This compound has excellent flow characteristics, making it easy to pour and mold in standard compression, transfer, or injection equipment. Its flame retardant properties make it suitable for applications where fire resistance is a critical factor, such as in the production of components for fire safety equipment or other high-temperature environments.

METTON® LMR Flame Retardant Grade M2200-FR Polymers are tough and durable engineering plastics (poly-DCPD). They offer part design freedom with integrated functionality and part consolidation opportunities, similar to injection molding, as a replacement for traditional materials like wood and metal. The low-pressure molding process is ideal for producing large plastic parts used in heavy trucks, agriculture, construction, the military, and other industrial applications.

Cosmic Epoxy C102 is a copper-filled molding compound available in a very fine granular form. It is suitable for various molding processes, including injection molding, compression molding, and transfer molding. This material is designed for fabricating parts that demand high strength and excellent electrical conductivity.

METTON® LMR M1537 Polymers are tough and durable engineering plastics (poly-DCPD). They offer part design freedom with integrated functionality and part consolidation opportunities, similar to injection molding, as a replacement for traditional materials like wood and metal. The low-pressure molding process is ideal for producing large plastic parts used in heavy trucks, agriculture, construction, the military, and other industrial applications.

DAP D44/6160 is a mineral-filled, special-purpose diallyl ortho-phthalate molding compound supplied in a free-flowing granular form. It can be easily molded using compression, transfer, or injection equipment and can be readily preformed. It surpasses all mineral compounds available today in terms of mechanical and electrical properties. It boasts extremely low water absorption, high dielectric strength, and a low dissipation factor, along with high tensile strength, exceptional arc resistance, and excellent resistance to high temperatures.

DAP K31/6220 is a versatile diallyl iso-phthalate molding compound, filled with short glass fibers and supplied in granular form. This compound offers excellent heat resistance and is suitable for a wide range of applications. It is easy to work with, pouring easily and allowing for preforming. Additionally, it molds readily using standard compression, transfer, or injection equipment. One notable feature of K31/6220 is its FDA approval for direct food contact use, making it a reliable choice for applications in the food industry where heat resistance and safety standards are essential.

METTON® LMR M1539 Polymers are tough and durable engineering plastics (poly-DCPD). They offer part design freedom with integrated functionality and part consolidation opportunities, similar to injection molding, as a replacement for traditional materials like wood and metal. The low-pressure molding process is ideal for producing large plastic parts used in heavy trucks, agriculture, construction, the military, and other industrial applications.

DAP D33/6120 is a versatile general purpose diallyl ortho-phthalate molding compound that incorporates short glass fibers for added strength. Supplied in a free-flowing granular form, it is designed for ease of use in molding applications. This compound can be easily molded using compression, transfer, or injection equipment, and it can also be readily preformed to suit the specific requirements of the application. Its blend of properties makes it suitable for a range of molding applications where strength and versatility are essential.

METTON® LMR Expanding Grade M1537-XXE Polymers are tough and durable engineering plastics (poly-DCPD). As an alternative to conventional materials like wood and metal, they provide component design flexibility with integrated functionality and part consolidation potential, akin to injection molding. The low-pressure molding process is ideal for producing large plastic parts used in heavy trucks, agriculture, construction, the military, and other industrial applications.

METTON® LMR Reinforced Grade M5000-GT Polymers are tough and durable engineering plastics (poly-DCPD). It offers part design freedom with integrated functionality and part consolidation opportunities, similar to injection molding, as a replacement for traditional materials like wood and metal. The low-pressure molding process is ideal for producing large plastic parts used in heavy trucks, agriculture, construction, the military, and various industrial applications.

METTON® LMR M1540 Polymers are tough and durable engineering plastics (poly-DCPD). They offer part design freedom with integrated functionality and part consolidation opportunities, similar to injection molding, as a replacement for traditional materials like wood and metal. Large plastic components used in military, agricultural, construction, heavy-duty vehicles, and other industrial applications may be produced with the low-pressure molding technique.

DAP D72/6120F is a versatile diiallyl ortho-phthalate molding compound, filled with short glass fibers and featuring flame retardant properties. Supplied in a free-flowing granular form, this compound is well-suited for a variety of molding applications. It can be easily molded using compression, transfer, or injection equipment and can be preformed with ease. An important distinction is that it has passed NASA outgassing tests, indicating its suitability for applications with stringent outgassing requirements, particularly in industries like aerospace where such standards are critical.

METTON® LMR High-HDT Grade M3000-TH Polymers are tough and durable engineering plastics (poly-DCPD). They offer part design freedom with integrated functionality and part consolidation opportunities, similar to injection molding, as a replacement for traditional materials like wood and metal. The low-pressure molding process is ideal for producing large plastic parts used in heavy trucks, agriculture, construction, the military, and other industrial applications.

Farboset® 1115 is a granular, mineral-filled, anhydride epoxy molding compound with fast cure rates and excellent hot strength. It is specially designed for encapsulating various electrical and electronic components, including coils, transformers, bushings, switches, and more. The material offers good hot rigidity during the molding process and is commonly used in injection and transfer molding applications.

METTON® LMR M1534 Polymers are tough and durable engineering plastics (poly-DCPD). They offer part design freedom with integrated functionality and part consolidation opportunities, similar to injection molding, as a replacement for traditional materials like wood and metal. The low-pressure molding process is ideal for producing large plastic parts used in heavy trucks, agriculture, construction, the military, and other industrial applications.

DAP K43/6260 is a versatile diallyl iso-phthalate molding compound that is filled with minerals and supplied in granular form. This compound is designed for ease of use and versatility. It pours easily, can be preformed, and molds readily using standard compression, transfer, or injection equipment. What sets K43/6260 apart is its exceptional heat resistance, high arc resistance, and ease of molding around inserts. These features make it an ideal choice for applications that demand high-temperature performance and electrical insulation properties, while still allowing for straightforward processing and customization.

MELOPAS® MP 181.5 is a Cellulose-reinforced molding compounds based on melamine resin & melamine

Lucobit® 1233 by Lucobit AG is comprised of Crosslinkable Polyethylene and Polyethylene Copolymer. It is commonly used It is available in Granules form.

Durez™ 00152 by Sumitomo Bakelite Company is comprised of Phenolic Compound. It is commonly used Durez™ 00152 is certified as UL Flame Rated. It is available in Granules form.

Texalan® 370A product has excellent abrasion resistance, oil/solvent resistance, low temperature flexural resistance, high resilience, and flexibility.

Duresco NU 6110 T/NU 6110 V is a Glass fiber reinforced epoxy molding compound with very good mechanical properties for high temperature applications.

ebalta MG 425 is processed on a two-component low pressure device. The systems MG 400 / MG 425 / MG 475 are cured with the hardener PUR 19. By mixing MG 425 with MG 400 the E-modulus can variably between 630 – 1550 MPa. After grinding with a sand paper , grit 280, the surface can be varnished with a commercial lacquer. For better adhesion we recommend the use of a primer coat. Nitrocellulose lacquers have a better adhesion on polyurethane surfaces than on acryllacquer- systems. Release agent – please see category release agent

Polyurethane (PUR) based compound. Glass fibres. Very good noise reduction. Good impact resistance even at low temperature.

Duresco NU 463 V is a Glass fiber reinforced encapsulation epoxy molding compound with very good mechanical properties and excellent crack resistance.

Nemcon™ H-series products are designed for use in applications where heat removal is critical to system performance. Nemcon™ H PU DP124/X2 is thermally conductive polyurethane, available as an injection moldable grade to replace metals in enclosures and medical device parts. It should be used in applications where thermal management must be accomplished along with esthetics and cost-effectiveness.

RALUPOL® UP 4806 molding compounds are characterized by excellent dimensional stability with very low processing and post-shrinkage. Due to their high rigidity and excellent heat resistance, RALUPOL® products withstand short-term heat loads. They have excellent electrical insulation and dielectric properties, which are retained even with long-term use at high temperatures. The reason for this is high tracking resistance (CTI> 600 V), arc resistance, glow wire test (GWFI 960 ° C) and a high electrical RTI (relative temperature index) of 170 ° C according to UL 746 (IEC 60216 / T1).

Fudow Company F5750F is a glass fiber.

Telene® 1810 A/B technology utilizes ring opening metathesis polymerization (ROMP). Formulations are based on dicyclopentadiene (DCPD) and engineered to produce polydicyclopentadiene polymer (PDCPD), well-known for its robust mechanical properties at low temperatures, its low water absorption, and its radio transparency.This system has been designed to produce machine cast parts.

Urochem 191 is a highly refined cellulose as filler, and further modified with minor amounts of special purpose additives, pigments, cure regulators and lubricants. The Urochem 136 Molding Compounds can be supplied in an almost unlimited range of colors from translucent light pastels to black. Molded parts are free from odor; UV stable with good moisture resistance Hard, glossy and scratch resistant surface Excellent chemical resistance Fats, oils and common organic solvents like alcohol and acetone do not attack molded parts which are also resistant to surfactants and weak bases. They will withstand attack from weak acids for a shorter duration. Excellent electrical properties (arc quenching, tracking, flame resistance). Oxygen index of 30% is achieved without the use of external flame retardants. No halogens are present in the composition.

Fudow Company F5770F is glass fiber.

Fudow Company F5800F is a Organic filler.

Durez™ 22257 by Sumitomo Bakelite Company is comprised of Phenolic Compound. It is commonly used Durez™ 22257 is certified as UL Flame Rated. It is available in Granules form.