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MG Chemicals 422 5 - Epoxy Conformal Coating

4225 Conformal Coating Epoxy4225 is a 2-part epoxy conformal coating. It cures to a durable, tough, semi-flexible coating with an excellent finish. 4225 protects against harsh chemicals, humidity, corrosion, oil, dirt, thermal shock, and abrasion. It also prevents high voltage arcing, short circuits, and static discharges. 4225 is a promising choice where extreme physical and chemical resistance are required.

Product Type: 2K (2 component) Coating, Conformal Coating, Epoxy Coating

Features: Abrasion Resistant, Anti-Static, Arc Resistant, Chemical Resistant, Corrosion Resistant, Durable, Excellent Dirt Pick-up Resistance, Excellent Toughness, Good Smoothness, Humidity Resistant, Improved Flexibility, Oil Resistant, Prevents Short Circuits, Thermal Shock Resistant

Application Method: Spray

Chemical Family: Epoxy & Epoxy Derivatives

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Identification & Functionality

Features & Benefits

Labeling Claims
Key Attributes
  • Certified IPC-CC-830C
  • 2:1 mix ratio
  • Ready to spray
  • Excellent corrosion and chemical resistance
  • HAPS Free
  • Fluoresces under UV-A light
  • Suitable for use with selective coating equipment

Applications & Uses

Application Method
Application Instructions

Recommended Preparation

Clean the substrate with Isopropyl Alcohol, MG #824, so the surface is free of oils, dust, and other residues.

Mixing

Stir contents of the part A and part B container thoroughly. Measure 2 parts of A and 1 part of B by volume. Pour both parts into a mixing container while stirring. Ensure all contents are transferred. Thoroughly mix parts A and B together.

Brush

4225 can be applied by brush for rework or touch-ups. Thinning is not required for most brush applications. Desired coating thickness can be achieved in a single application. Applied coating can be cured immediately.

Manual Spray Guns

Use a standard fluid nozzle gun with a minimum tip diameter of 0.8–1.0 mm. The settings listed below are recommendations; however, performance will vary with different brands:

Inlet Air flow Air cap
20–40 psi 10–15 SCFM 8–10 psi
  1. Stir the mixed coating gently but thoroughly.
  2. Spray a test pattern to ensure good flow quality.
  3. Tilt the board at 45° and spray a thin even coat from a distance of 20–25 cm (8–10 in). Use spray-andrelease strokes with an even motion to avoid paint buildup in one spot. Start and end each stroke off the surface.
  4. Wait 15 min between coats to avoid trapping solvent.
  5. Rotate the board 90° and spray again to ensure good coverage.
  6. Apply additional coats until desired thickness is achieved (go to step 2).
  7. Let dry 7 hours at room temperature before applying heat cure.
  8. Close the part A and B containers tightly between uses to prevent skinning.

Dip Coat

Use a Ford or Zahn cup to monitor the viscosity of the coating, as the solvent will evaporate over time.

  1. Hang the PCB on a dipping arm.
  2. Slowly lower the PCB into a tank and leave immersed in the mixed coating for 2 min to allow penetration.
  3. Slowly withdraw the PCB from the tank at a rate of approximately 6" per minute.
  4. Let dry for 15 min before applying additional coats or 7 hours before heat cure.

Selective Coating

For higher volume applications, coating can be applied via selective coating equipment. A fluid nozzle ranging from 0.5 mm to 1.0 mm diameter and 5–10 psi fluid pressure is recommended depending on nozzle size. Thin the coating to adjust viscosity to the level appropriate for the valve being used.

Cure Instructions

The product will cure at room temperature after 48 hours. After letting sit for 7 hours, cure the coating in an oven at one of these time/temperature options:

Temperature 65 °C 80 °C 100 °C
Time 4 hours 2 hours 40 minutes

Clean-up

Discard unused mixed epoxy and clean spray system and equipment with MEK or MG #434 Acetone.

Properties

Physical Properties
ValueUnitsTest Method / Conditions
Density0.95g/mL
Typical Properties
ValueUnitsTest Method / Conditions
Viscosity (at 25 ˚C)20cP
Calculated VOC698g/L
Cured Properties
ValueUnitsTest Method / Conditions
Resistivity1.8 x 10¹²Ω·cm
Dielectric Strength566V/mil
Dielectric Withstand Voltagemin. 1500V
Insulation Resistance1 x 10¹²Ω
Moisture Insulation Resistance1 x 10¹²Ω
Glass Transition Temperature (Tg)42˚C
CTE Prior Tg210ppm/˚C
CTE After Tg245ppm/˚C
Service Temperature Range-40 to 140˚C
Uncured Properties
ValueUnitsTest Method / Conditions
Percent Solids41%

Regulatory & Compliance

Chemical Inventories

Technical Details & Test Data

Usage Parameters
Working Life (22 °C) 4 h
Dry Time To Handle (1 coat) 7 h
Minimum Recoat Time 15 min
Recommended Film Thickness 25–50 μm
Theoretical Coverage (25 μm) 162 440 cm2/L

Packaging & Availability

Packaging Type
Packaging and Supporting Products
Cat. No. Packaging Net Volume Net Weight
4225-1.35L 2 Can Kit 1.35 L 1.27 kg
4225-2.7L 3 Can Kit 2.70 L 2.54 kg
4225-10.8L 3 Can Kit 10.80 L 10.20 kg

Storage & Handling

Shelf Life
2 Years
Temperature Ranges

Store between -5 and 40 ˚C in a in a dry area, away from sunlight .