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Fluorosint® 135 PTFE

1 of 5 products in this brand
Fluorosint® 135 is an advanced polymer material that combines the excellent chemical resistance, low friction and high temperature properties of PTFE (polytetrafluoroethylene) with the added low coefficient of friction, strength, stiffness and high pressure velocity capabilities. This material is designed to excel in demanding applications where high performance and reliability are required.Key features:Low coefficient of friction: provides excellent wear and deformation resistanceHigh strength and stiffness: provides superior mechanical performance at elevated temperaturesPTFE base: provides excellent chemical resistance, low friction and high temperature propertiesStock shapes available: allows for easy incorporation into your designs and efficient productionHigh temperature resistance: able to maintain stability and strength in high temperature environments.Benefits:Low coefficient of friction, making it ideal for seals, bearings, and washer applicationsImproved strength and stiffness of components in demanding environments and high temperaturesIncreased resistance to wear and tear, impact and high temperaturesEnhanced performance and durability of your products in high temperature and chemical environmentsImproved reliability and safety in critical applications.Applications:Low friction seals, bearings and washer applicationsHigh-performance wear applications where extreme conditions are present such as high temperature, pressure and chemical exposureComponents that require high strength and stiffness, such as gears, bearing components, and bushings in high temperature environmentsIndustrial and manufacturing equipment where high strength and stiffness is needed, such as in high temperature environments and chemical processesComponents that need high chemical resistance, low friction, and high temperature properties such as valves, pumps, and heat exchangers.Fluorosint® 135 is a versatile and reliable material that can help improve the performance and longevity of your products. It's available in stock shapes as well as custom shapes, it allows for efficient production and the ability to create complex geometries. It's also important to mention that the temperature and chemical resistance can vary depending on the grade of PTFE used as well as other additives, always consult with the manufacturer for the exact properties of the final material.

Polymer Name: Polytetrafluoroethylene (PTFE)

Physical Form: Plates, Rods, Tube

Features: Anti-Wear Properties, Good Mechanical Properties, High Performance, High Stiffness, High Strength, High Tolerance, Low Coefficient of Friction

Density: 1890.0 - 1890.0 kg/m³

Tensile Modulus: 1.238 - 1.238 MPa

Color: Black

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Chemical Family
Technologies

Features & Benefits

Product Overview
  • Chemical resistance parallels PTFE
  • Continuous use temperatures to 500°F (260°C)
  • Compared to PTFE
  • higher load carrying capability
  • 1/9 of the deformation under load
  • lower coefficient of thermal expansion

Fluorosint® enhanced PTFE’s unique properties are the result of a proprietary process in which synthetically manufactured mica is chemically linked to virgin PTFE. This bonding results in properties not normally attainable in reinforced PTFE. Fluorosint® grades offer an excellent combination of low frictional properties and dimensional stability.

Applications & Uses

Plastics & Elastomers End Uses

Properties

Color
Flame Rating
Physical Form
Mechanical Properties
ValueUnitsTest Method / Conditions
Tensile Strength11MPaISO 527-1/-2 (7)
Tensile Strain (Elongation) at Break3%ISO 527-1/-2 (7)
Tensile Strain (Elongation) at Break3%IsO 527-1/-2 (7)
Tensile Modulus of Elasticity1MPaISO 527-1/-2 (9)
Shear Strength17MPaASTM D732
Compressive Stress (1 / 2 / 5 % Nominal Strain)19/ 25/300MPaISO 604 (10)
Charpy Impact Strength (Unnotched)5kJ/m²ISO 179-1/1eU
Charpy Impact Strength (Notched)3.5kJ/m²ISO 179-1/1eA
Hardness (14)67Rockwell RISO 2039-2
Thermal Properties
ValueUnitsTest Method / Conditions
Melting Temperature (DSC, 10°C (50°F) / min)330°CISO 11357-1/-3
Coefficient of Linear Thermal Expansion (23 - 60°C)50µm/(m.K)
Coefficient of Linear Thermal Expansion (23 - 100°C)55µm/(m.K)
Coefficient of Linear Thermal Expansion (min. 150°C)85µm/(m.K)
Heat Deflection Temperature (Method A: 1.8 MPa (264 PSI))100°CISO 75-1/-2
Minimum Service Temperature (4)-50°C
Flammability (3 mm) (5)V-0UL 94
Electrical Properties
ValueUnitsTest Method / Conditions
Surface Resistivity100000Ohm/sq.ANSI/ESD STM 11.11
Miscellaneous Properties
ValueUnitsTest Method / Conditions
Density1.89g/cm³ISO 1183-1

Regulatory & Compliance

Certifications & Compliance

Technical Details & Test Data

Deformation Under Load

Fluorosint® PTFE 135 - Deformation Under Load

Coefficients of Linear Thermal Expansion

Fluorosint® PTFE 135 - Coefficients of Linear Thermal Expansion

Engineering Notes

Due to its unique PTFE matrix,Fluorosint® physical strength characteristics are not as high as other advanced engineering plastics profiled here such as Ketron® PEEK or Duratron® PAI (formerly Torlon PAI). This compliance/ductility makes it ideal for seats and seals.

Note
  • Thermal Properties -  The figures given for these properties are for the most part derived from raw material supplier data and other publications.
  • (2) Values for this property are only given here for amorphous materials and for materials that do not show a melting temperature (PBI, PAI & PI). DMA settings, oscillation amplitude of 0.20 mm; a frequency of 1 Hz; heating rate of 2°C/min
  • (3) Temperature resistance over a period of min. 20,000 hours. After this period of time, there is a decrease in tensile strength – measured at 23 °C – of about 50 % as compared with the original value. The temperature value given here is thus based on the thermal-oxidative degradation which takes place and causes a reduction in properties. Note, however, that the maximum allowable service temperature depends in many cases essentially on the duration and the magnitude of the mechanical stresses to which the material is subjected.
  • (4) Impact strength decreasing with decreasing temperature, the minimum allowable service temperature is practically mainly determined by the extent to which the material is subjected to impact. The value given here is based on unfavorable impact conditions and may consequently not be considered as being the absolute practical limit.
  • (5) These estimated ratings, derived from raw material supplier data and other publications, are not intended to reflect hazards presented by the material under actual fire conditions. There is no ‘UL File Number’ available for these stock shapes.
  • Mechanical Properties -  Most of the figures given for the mechanical properties are average values of tests run on dry test specimens machined out of rods 40-60 mm when available, else out of plate 10-20mm. All tests are done at room temperature (23° / 73°F)
  • (7) Test speed: either 5 mm/min or 50 mm/min [chosen acc. to ISO 10350-1 as a function of the ductile behavior of the material (tough or brittle)] using type 1B tensile bars
  • (8) Test speed: either 0.2"/min or 2"/min or [chosen as a function of the ductile behavior of the material (brittle or tough)] using Type 1 tensile bars
  • (9) Test speed: 1 mm/min, using type 1B tensile bars
  • (10) Test specimens: cylinders Ø 8 mm x 16 mm, test speed 1 mm/min
  • (11) Test specimens: cylinders Ø 0.5" x 1", or square 0.5" x 1", test speed 0.05"/min
  • (12) Test specimens: bars 4 mm (thickness) x 10 mm x 80 mm; test speed: 2 mm/min; span: 64 mm.
  • (13) Test specimens: bars 0.25" (thickness) x 0.5" x 5"; test speed: 0.11"/min; span: 4"
  • (14) Measured on 10 mm, 0.4" thick test specimens.
  • (15) Electrode configuration: Ø 25 / Ø 75 mm coaxial cylinders; in transformer oil according to IEC 60296 ; 1 mm thick test specimens.
  • (16) Measured on disks Ø 50 mm x 3 mm.
  • (17) Measured on 1/8" thick x 2" diameter or square
  • (18) Test procedure similar to Test Method A: “Pin-on-disk” as described in ISO 7148-2, Load 3MPa, sliding velocity= 0,33 m/s, mating plate steel Ra= 0.7-0.9 μm, tested at 23°C, 50%RH.
  • (19) Test using journal bearing system, 200 hrs, 118 ft/min, 42 PSI, steel shaft roughness 16±2 RMS micro inches with Hardness Brinell of 180-200
  • (20) Test using Plastic Thrust Washer rotating against steel, 20 ft/min and 250 PSI, Stationary steel washer roughness 16±2 RMS micro inches with Rockwell C 20-24
  • (21) Test using Plastic Thrust Washer rotating against steel, Step by step increase pressure, Test ends when plastic begins to deform or if temperature increases to 300°F.